IP Library Granted Patent US 11,811,119
Granted Patent B2
US 11,811,119 · App. 17/240,470 · Granted Nov 7, 2023

Semi-solid electrodes having high rate capability

Inventors: Yet-Ming Chiang (Weston, MA); Mihai Duduta (Somerville, MA); Richard K. Holman (Wellesley, MA); Pimpa Limthongkul (Boston, MA); Taison Tan (Pasadena, CA)
Assignee: 24M Technologies, Inc.
H01M8/188H01M4/382H01M4/62H01M8/20H01M10/36
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Quick Facts
Patent No.
US 11,811,119
App. No.
17/240,470
Filed
Apr 26, 2021
Granted
Nov 7, 2023
Kind
B2
Art Unit
1724
USPC
429/105
Abstract

Embodiments described herein relate generally to electrochemical cells having high rate capability, and more particularly to devices, systems and methods of producing high capacity and high rate capability batteries having relatively thick semi-solid electrodes. In some embodiments, an electrochemical cells includes an anode and a semi-solid cathode. The semi-solid cathode includes a suspension of an active material of about 35% to about 75% by volume of an active material and about 0.5% to about 8% by volume of a conductive material in a non-aqueous liquid electrolyte. An ion-permeable membrane is disposed between the anode and the semi-solid cathode. The semi-solid cathode has a thickness of about 250 μm to about 2,000 μm, and the electrochemical cell has an area specific capacity of at least about 7 mAh/cm 2 at a C-rate of C/4. In some embodiments, the semi-solid cathode slurry has a mixing index of at least about 0.9.

Claims (31)

1. An electrochemical cell, comprising:

a semi-solid anode; and

a semi-solid cathode including about 35% to about 75% by volume of an active material and a conductive material in a liquid electrolyte,

wherein the electrochemical cell has an area specific capacity of at least 7 mAh/cm 2 at a C-rate of C/2,

wherein at least one of the semi-solid anode or the semi-solid cathode includes a mixture of liquid and solid phases.

2. The electrochemical cell of claim 1 , wherein the conductive material includes at least one of graphite, carbon powder, pyrolytic carbon, carbon black, carbon fibers, carbon microfibers, carbon nanotubes, single walled carbon nanotubes, multi walled carbon nanotubes fullerene carbons, graphene sheets, and an aggregate of graphene sheets.

3. The electrochemical cell of claim 1 , wherein the active material includes an olivine compound.

4. The electrochemical cell of claim 1 , wherein the liquid electrolyte is non-aqueous.

5. The electrochemical cell of claim 1 , wherein the semi-solid cathode has a thickness of about 250 μm to about 2,000 μm.

6. The electrochemical cell of claim 1 , wherein the semi-solid cathode has a thickness of at least about 400 μm.

7. The electrochemical cell of claim 1 , wherein the active material includes an ordered rocksalt compound including at least one of LiCoO 2 , LiCoO 2 doped with Mg, LiNiO 2 , Li(Ni, Co, Al)O 2 , and Li(Ni, Mn, Co)O 2 .

8. An electrochemical cell, comprising:

an anode;

a separator; and

a semi-solid cathode including about 35% to about 75% by volume of an active material and a conductive material in a liquid electrolyte, the semi-solid cathode including a mixture of liquid and solid phases,

wherein the electrochemical cell has an area specific capacity of at least 7 mAh/cm 2 at a C-rate of C/2.

9. The electrochemical cell of claim 8 , wherein the active material includes an ordered rocksalt compound.

10. The electrochemical cell of claim 9 , wherein the ordered rocksalt compound includes at least one of LiCoO 2 , LiCoO 2 doped with Mg, LiNiO 2 , Li(Ni, Co, Al)O 2 , and Li(Ni, Mn, Co)O 2 .

11. The electrochemical cell of claim 8 , wherein the active material includes an olivine compound.

12. The electrochemical cell of claim 11 , wherein the olivine compound includes LiMPO 4 , wherein M is at least one of Mn, Fe, Co, and Ni.

13. The electrochemical cell of claim 8 , wherein the semi-solid cathode has a mixing index in the range of about 0.8 to about 0.975.

14. An electrochemical cell, comprising:

a semi-solid anode; and

a semi-solid cathode including about 20% to about 75% by volume of an active material and 0.5% to about 8% by volume of a conductive material, the semi-solid cathode including a mixture of liquid and solid phases;

wherein the electrochemical cell has an area specific capacity of at least 7 mAh/cm 2 at a C-rate of C/2.

15. The electrochemical cell of claim 14 , wherein the electrochemical cell has an area specific capacity of at least 8 mAh/cm 2 at a C-rate of C/2.

16. The electrochemical cell of claim 14 , wherein the electrochemical cell has an area specific capacity of at least 9 mAh/cm 2 at a C-rate of C/2.

17. The electrochemical cell of claim 14 , wherein the electrochemical cell has an area specific capacity of at least 10 mAh/cm 2 at a C-rate of C/2.

18. The electrochemical cell of claim 14 , wherein the active material is about 35% to about 75% by volume.

19. The electrochemical cell of claim 14 , wherein the active material is about 45% to about 75% by volume.

20. The electrochemical cell of claim 14 , wherein the conductive material is a conductive carbon.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 26, 2022
From: CHIANG, YET-MING; DUDUTA, MIHAI; HOLMAN, RICHARD; LIMTHONGKUL, PIMPA; TAN, TAISON
To: 24M TECHNOLOGIES, INC.
Reel/Frame 060913/0508 →
Continuity (9)
Continuation 16596450 · Oct 8, 2019
Continuation 15792179 · Oct 24, 2017
Continuation 15148048 · May 6, 2016
Continuation 14719566 · May 22, 2015
Continuation PCTUS2013075106 · Dec 13, 2013
Continuation In Part 13872613 · Apr 29, 2013
Provisional Application 61787382 · Mar 15, 2013
Provisional Application 61736798 · Dec 13, 2012
Related Publication 20210249678A1 · Aug 12, 2021
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