IP Library Granted Patent US 12,172,240
Granted Patent B2
US 12,172,240 · App. 17/255,982 · Granted Dec 24, 2024

Solder particles

Inventors: Kunihiko Akai (Tokyo, JP); Yoshinori Ejiri (Tokyo, JP); Yuuhei Okada (Tokyo, JP); Toshimitsu Moriya (Tokyo, JP); Shinichirou Sukata (Tokyo, JP); Masayuki Miyaji (Tokyo, JP)
Assignee: RESONAC CORPORATION
B23K35/0244B22F1/00B23K35/262B23K2103/08
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Quick Facts
Patent No.
US 12,172,240
App. No.
17/255,982
Granted
Dec 24, 2024
Kind
B2
Abstract

The present invention relates to solder particles, each of which partially has a flat portion in the surface. By using these solder particles, electrodes facing each other are able to be appropriately connected, thereby achieving an anisotropic conductive material that exhibits excellent conduction reliability and excellent insulation reliability.

Claims (19)

1. A solder particle having:

a flat portion on a part of a surface; and

a curved portion having a spherical crown shape, on the surface other than the flat portion,

a ratio (A/B) of a diameter A of the flat portion to a diameter B of the solder particle satisfies the following formula:

0.01 <A/B <1.0.

2. The solder particle according to claim 1 , having an average particle diameter of 1 to 30 μm and a C.V. value of 20% or less.

3. The solder particle according to claim 2 ,

wherein a quadrangle circumscribing a projected image of the solder particle is created by two pairs of parallel lines, and distances between opposite sides are set as X and Y, where Y<X, X and Y satisfy the following formula:

0.8 <Y/X <1.0.

4. The solder particle according to claim 3 , comprising at least one selected from the group consisting of tin, tin alloys, indium and indium alloys.

5. The solder particle according to claim 2 , comprising at least one selected from the group consisting of tin, tin alloys, indium and indium alloys.

6. The solder particle according to claim 5 , comprising at least one selected from the group consisting of In—Sn alloys, In—Sn—Ag alloys, In—Bi alloys, Sn—Au alloys, Sn—Bi alloys, Sn—Bi—Ag alloys, Sn—Ag—Cu alloys and Sn—Cu alloys.

7. The solder particle according to claim 1 ,

wherein a quadrangle circumscribing a projected image of the solder particle is created by two pairs of parallel lines, and distances between opposite sides are set as X and Y, where Y<X, X and Y satisfy the following formula:

0.8< Y/X< 1.0.

8. The solder particle according to claim 7 , comprising at least one selected from the group consisting of tin, tin alloys, indium and indium alloys.

9. The solder particle according to claim 8 , comprising at least one selected from the group consisting of In—Sn alloys, In—Sn—Ag alloys, In—Bi alloys, Sn—Au alloys, Sn—Bi alloys, Sn—Bi—Ag alloys, Sn—Ag—Cu alloys and Sn—Cu alloys.

10. The solder particle according to claim 1 , comprising at least one selected from the group consisting of tin, tin alloys, indium and indium alloys.

11. The solder particle according to claim 10 , comprising at least one selected from the group consisting of In—Sn alloys, In—Sn—Ag alloys, In—Bi alloys, Sn—Au alloys, Sn—Bi alloys, Sn—Bi—Ag alloys, Sn—Ag—Cu alloys and Sn—Cu alloys.

Assignments (3)
CHANGE OF ADDRESS Recorded Feb 9, 2024
From: RESONAC CORPORATION
To: RESONAC CORPORATION
Reel/Frame 066547/0677 →
CHANGE OF NAME Recorded Apr 23, 2023
From: SHOWA DENKO MATERIALS CO., LTD.
To: RESONAC CORPORATION
Reel/Frame 063410/0085 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 23, 2020
From: AKAI, KUNIHIKO; EJIRI, YOSHINORI; OKADA, YUUHEI; MORIYA, TOSHIMITSU; SUKATA, SHINICHIROU; MIYAJI, MASAYUKI
To: SHOWA DENKO MATERIALS CO., LTD.
Reel/Frame 054745/0283 →
Priority Claims (2)
JP 2018-121088 · Jun 26, 2018 · national
JP 2019-014853 · Jan 30, 2019 · national
Continuity (1)
Related Publication 20210114145A1 · Apr 22, 2021