IP Library Granted Patent US 12,142,635
Granted Patent B2
US 12,142,635 · App. 17/316,582 · Granted Nov 12, 2024

Gate all-around semiconductor device

Inventors: Ka-Hing Fung (Zhudong Township, TW); Kuo-Cheng Ching (Zhubei, TW); Ying-Keung Leung (Hsinchu, TW)
Assignee: Parabellum Strategic Opportunities Fund LLC
H01L29/0673B82Y10/00H01L21/02381H01L21/30604H01L29/0649H01L29/0843H01L29/41725H01L29/42392H01L29/66439H01L29/66545H01L29/66742H01L29/66795H01L29/775H01L29/785H01L29/78654H01L29/78684H01L29/78696
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Quick Facts
Patent No.
US 12,142,635
App. No.
17/316,582
Granted
Nov 12, 2024
Kind
B2
Abstract

A semiconductor device includes first channel layers disposed over a substrate, a first source/drain region disposed over the substrate, a gate dielectric layer disposed on and wrapping each of the first channel layers, a gate electrode layer disposed on the gate dielectric layer and wrapping each of the first channel layers, and a liner semiconductor layer disposed between the first channel layers and the first source/drain region.

Claims (55)

1. A semiconductor device, comprising:

first channel layers disposed over a bottom fin structure protruding from a substrate;

a gate dielectric layer disposed on and wrapping each of the first channel layers;

a gate electrode layer disposed on the gate dielectric layer;

a source/drain epitaxial layer; and

a semiconductor layer disposed between the first channel layers and the source/drain epitaxial layer, wherein:

the semiconductor layer is in direct contact with vertical end faces of the first channel layers, and

the semiconductor layer includes first portions disposed between adjacent first channel layers in a vertical direction and a second portion connecting the first portions.

2. The semiconductor device of claim 1 , wherein the semiconductor layer includes a third portion extending from the second portion and disposed on an upper surface of the bottom fin structure.

3. The semiconductor device of claim 2 , further comprising an isolation insulating layer covering sides of the bottom fin structure,

wherein the upper surface of the bottom fin structure on which the third portion of the semiconductor layer is disposed is located below an upper surface of the isolation insulating layer.

4. The semiconductor device of claim 1 , wherein the source/drain epitaxial layer is not in contact with the first channel layers.

5. The semiconductor device of claim 1 , wherein the first channel layers are made of Si or a Si-based compound.

6. The semiconductor device of claim 1 , wherein the semiconductor layer is made of Si or a Si-based compound having a lower dopant concentration than the source/drain epitaxial layer.

7. The semiconductor device of claim 1 , wherein the semiconductor layer is disposed between the gate electrode layer and the source/drain epitaxial layer in a horizontal direction along which the first channel layer extends.

8. A semiconductor device, comprising:

first channel layers disposed over a first bottom fin structure protruding from a substrate;

second channel layers disposed over a second bottom fin structure protruding from the substrate;

a first gate dielectric layer disposed on and wrapping each of the first channel layers, and a gate electrode layer disposed on the first gate dielectric layer;

a second gate dielectric layer disposed on and wrapping each of the second channel layers, and the gate electrode layer disposed on the second gate dielectric layer;

a source/drain epitaxial layer disposed at one side of the first channel layers and the second channel layers;

a first semiconductor layer disposed between the first channel layers and the source/drain epitaxial layer; and

a second semiconductor layer disposed between the second channel layers and the source/drain epitaxial layer, wherein:

the first semiconductor layer covers vertical end surfaces of the first channel layers and is in contact with the source/drain epitaxial layer, and

the second semiconductor layer covers vertical end surfaces of the second channel layers and is in contact with the source/drain epitaxial layer.

9. The semiconductor device of claim 8 , wherein:

the first semiconductor layer includes:

first portions disposed between adjacent first channel layers in a vertical direction; and

second portions connecting the first portions;

the second semiconductor layer includes:

third portions disposed between adjacent second channel layers in the vertical direction; and

fourth portions connecting the third portions.

10. The semiconductor device of claim 9 , wherein the first semiconductor layer is separated from the second semiconductor layer.

11. The semiconductor device of claim 8 , wherein the source/drain epitaxial layer is not in direct contact with the first and second channel layers.

12. The semiconductor device of claim 8 , wherein:

the first and second channel layers are made of Si or a Si-based compound, and

the first and second semiconductor layers are made of Si or a Si-based compound.

13. The semiconductor device of claim 8 , wherein a void is formed below the source/drain epitaxial layer.

14. A semiconductor device, comprising:

first channel layers disposed over a bottom fin structure protruding from a substrate;

a gate dielectric layer disposed on and wrapping each of the first channel layers;

a gate electrode layer disposed on the gate dielectric layer;

a source/drain epitaxial layer;

a semiconductor layer disposed between the first channel layers and the source/drain epitaxial layer; and

a conductive material layer in contact with the source/drain epitaxial layer, wherein:

the semiconductor layer is in contact with vertical end faces of the first channel layers and is continuously formed to directly connect the first channel layers, and

the conductive material layer penetrates into the source/drain epitaxial layer.

15. The semiconductor device of claim 14 , wherein the conductive material layer includes a silicide layer in contact with the source/drain epitaxial layer and a conductive material layer disposed on the silicide layer.

16. The semiconductor device of claim 14 , wherein the silicide layer is separated from the semiconductor layer by the source/drain epitaxial layer.

17. The semiconductor device of claim 14 , wherein:

the semiconductor layer includes first portions disposed between adjacent first channel layers in a vertical direction, a second portion connecting the first portions, and a third portion extending from the second portion and disposed on an upper surface of the bottom fin structure.

18. The semiconductor device of claim 17 , further comprising an isolation insulating layer covering sides of the bottom fin structure,

wherein the upper surface of the bottom fin structure on which the third portion of the semiconductor layer is disposed is located below an upper surface of the isolation insulating layer.

19. The semiconductor device of claim 17 , wherein the source/drain epitaxial layer is not in direct contact with the first channel layers.

20. The semiconductor device of claim 17 , wherein the semiconductor layer is disposed between the gate electrode layer and the source/drain epitaxial layer in a horizontal direction along which the first channel layer extends.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 5, 2024
From: TAIWAN SEMICONDUCTOR MANUFACTURING COMPANY LIMITED
To: PARABELLUM STRATEGIC OPPORTUNITIES FUND LLC
Reel/Frame 068326/0474 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 6, 2021
From: FUNG, KA-HING; CHIANG, KUO-CHENG; LEUNG, YING-KEUNG
To: TAIWAN SEMICONDUCTOR MANUFACTURING COMPANY, LTD.
Reel/Frame 056766/0755 →
Continuity (4)
Continuation 16226088 · Dec 19, 2018
Continuation 15064402 · Mar 8, 2016
Provisional Application 62261264 · Nov 30, 2015
Related Publication 20210265464A1 · Aug 26, 2021