IP Library Granted Patent US 11,873,414
Granted Patent B2
US 11,873,414 · App. 17/392,529 · Granted Jan 16, 2024

Sealing resin composition, electronic component device, and method of manufacturing electronic component device

Inventors: Yuma Takeuchi (Tokyo, JP); Hisato Takahashi (Tokyo, JP); Yoshihito Inaba (Tokyo, JP)
Assignee: RESONAC CORPORATION
C09D163/00C08G59/50C08K3/00C08L63/00C09D7/61H01L21/56H01L23/29H01L23/295H01L23/31H01L23/3121
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Quick Facts
Patent No.
US 11,873,414
App. No.
17/392,529
Granted
Jan 16, 2024
Kind
B2
Abstract

A sealing resin composition contains an epoxy resin (A), a curing agent (B) having at least one amino group in one molecule, and an inorganic filler (C), wherein the inorganic filler (C) contains a first inorganic filler (C1) having an average particle size from 0.1 μm to 20 μm and a second inorganic filler (C2) having an average particle size from 10 nm to 80 nm, and a value obtained by multiplying a specific surface area of the inorganic filler (C), by a proportion of a mass of the inorganic filler (C) in a solid mass of the sealing resin composition, is 4.0 m 2 /g or more.

Claims (22)

1. A sealing resin composition comprising:

an epoxy resin (A), a curing agent (B) having at least one amino group in one molecule, and an inorganic filler (C), wherein:

the inorganic filler (C) comprises a first inorganic filler (C1) having an average particle size from 0.1 μm to 20 μm and a second inorganic filler (C2) having an average particle size from 10 nm to 60 nm, and

a value obtained by multiplying a specific surface area of the inorganic filler (C) by a proportion of a mass of the inorganic filler (C) in a solid mass of the sealing resin composition is from 5.4 m 2 /g to 30 m 2 /g.

2. The sealing resin composition according to claim 1 , having a viscosity, at 110° C., of 0.20 Pa·s or less.

3. The sealing resin composition according to claim 1 , wherein a proportion of the second inorganic filler (C2) having an average particle size from 10 nm to 60 nm in the inorganic filler (C) is 0.3% by mass or more.

4. The sealing resin composition according to claim 1 , wherein a proportion of the second inorganic filler (C2) having an average particle size from 10 nm to 60 nm in the inorganic filler (C) is 30% by mass or less.

5. The sealing resin composition according to claim 1 , wherein a proportion of the first inorganic filler (C1) having an average particle size from 0.1 μm to 20 μm in the inorganic filler (C) is 70% by mass or more.

6. The sealing resin composition according to claim 1 , having a viscosity, at 25° C., from 0.1 Pa·s to 50.0 Pa·s.

7. The sealing resin composition according to claim 1 , wherein the first inorganic filler (C1) having an average particle size from 0.1 μm to 20 μm comprises silica.

8. The sealing resin composition according to claim 1 , wherein the second inorganic filler (C2) having an average particle size from 10 nm to 60 nm comprises silica.

9. The sealing resin composition according to claim 1 , wherein a content of the inorganic filler (C) is from 40% by mass to 85% by mass.

10. The sealing resin composition according to claim 1 , wherein a specific surface area of the first inorganic filler (C1) having an average particle size from 0.1 μm to 20 μm is from 1 m 2 /g to 30 m 2 /g.

11. The sealing resin composition according to claim 1 , wherein a specific surface area of the second inorganic filler (C2) having an average particle size from 10 nm to 60 nm is from 20 m 2 /g to 500 m 2 /g.

12. The sealing resin composition according to claim 1 , having a thixotropic index, at 25° C., from 0.5 to 1.5.

13. The sealing resin composition according to claim 1 , wherein the value obtained by multiplying the specific surface area of the inorganic filler (C), by the proportion of the mass of the inorganic filler (C) in the solid mass of the sealing resin composition is from 5.4 m 2 /g to 14.0 m 2 /g.

14. An electronic component device comprising:

a substrate having a circuit layer,

an electronic component disposed on the substrate and electrically connected to the circuit layer, and

a cured product of the sealing resin composition according to claim 1 , disposed in a gap between the substrate and the electronic component.

15. A method of manufacturing an electronic component device, comprising:

a step of sealing, with the sealing resin composition according to claim 1 , a substrate having a circuit layer and an electronic component disposed on the substrate and electrically connected to the circuit layer.

Assignments (4)
CHANGE OF ADDRESS Recorded Feb 14, 2024
From: RESONAC CORPORATION
To: RESONAC CORPORATION
Reel/Frame 066599/0037 →
CHANGE OF NAME Recorded Mar 8, 2023
From: SHOWA DENKO MATERIALS CO., LTD.
To: RESONAC CORPORATION
Reel/Frame 062992/0805 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 3, 2021
From: TAKEUCHI, YUMA; TAKAHASHI, HISATO; INABA, YOSHIHITO
To: HITACHI CHEMICAL COMPANY, LTD.
Reel/Frame 057064/0864 →
CHANGE OF NAME Recorded Aug 3, 2021
From: HITACHI CHEMICAL COMPANY, LTD.
To: SHOWA DENKO MATERIALS CO., LTD.
Reel/Frame 057072/0565 →
Priority Claims (1)
JP 2016-202714 · Oct 14, 2016 · national
Continuity (2)
Continuation 16341764
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