Rapidly cooling food and drinks
Systems and methods have demonstrated the capability of rapidly cooling the contents of pods containing the ingredients for food and drinks.
1. A method of producing a frozen beverage or frozen confection from a pod containing food or drink, the method comprising:
filling the pod through a first end with a food or beverage in liquid form and pressurizing a headspace of the pod with nitrogen;
hermetically sealing the first end of the pod;
placing the pressurized pod into a sterilization system;
simultaneously heating and mixing the food or beverage by horizontally shaking the pod such that the food or beverage in liquid form sloshes in the pod;
inserting the pod into a machine to freeze the food or beverage; and
operating the machine to:
freeze the food or beverage; and
churn at least some of the nitrogen into the frozen food or beverage to produce the frozen beverage or confection.
2. The method of claim 1 , wherein the food or drink has a pH level between 4.6 to 8.5.
3. The method of claim 2 , wherein the food or drink comprises milk, cream and sugar.
4. The method of claim 3 , wherein the sugar includes at least one of galactose, glucose, dextrose, lactose and sucrose.
5. The method of claim 4 , wherein the sugar does not include fructose or corn syrup.
6. The method of claim 3 , further comprising applying a homogenization step to the milk, cream and sugar prior to filling the pod by pressurizing the milk, cream and sugar to between 500-2900 psi.
7. The method of claim 1 , wherein the pod has a volume of between 6 and 18 fluid ounces.
8. The method of claim 7 , wherein the single serving pod is made of aluminum or aluminum alloy.
9. The method of claim 1 , wherein horizontally shaking the pod comprises shaking of the pod back and forth at about 180 cycles per minute.
10. The method of claim 1 , wherein pressurizing the headspace of the pod with nitrogen comprises pressurizing the headspace of the pod with nitrogen between 5 to 100 psi.
11. The method of claim 1 , wherein horizontally shaking the pod comprises shaking the pod back and forth for 2-15 minutes while simultaneously heating the pod to at least 121° C. (250° F.).
12. The method of claim 1 , wherein operating the machine to freeze the food or beverage comprises cooling the food or beverage to between −3° to −8° C. (26.6° F. to 17.6° F.).
13. The method of claim 1 , wherein horizontally shaking the pod comprises shaking the pod back and forth axially.
14. The method of claim 13 , further comprising inserting a helical mixing paddle into the pod before hermetically sealing the pod.
15. The method of claim 14 , wherein shaking the pod back and forth axially comprises sloshing the food or beverage in liquid form across the helical mixing paddle.
16. The method of claim 1 , wherein the sterilization system comprises a retort sterilization pressure vessel.
17. The method of claim 16 , further comprising sealing the retort sterilization pressure vessel and pressurizing the retort sterilization pressure vessel.
18. A method of producing a frozen beverage or frozen confection from a pod, the method comprising:
filling the pod through a first end with a food or beverage in liquid form and pressurizing a headspace of the pod with gas;
hermetically sealing the first end of the pod;
placing the pressurized pod into a sterilization system;
simultaneously heating and mixing the food or beverage by horizontally shaking the pod such that the food or beverage in liquid form sloshes in the pod;
inserting the pod into a machine to freeze the food or beverage; and
operating the machine to freeze the food or beverage.
19. The method of claim 18 , wherein operating the machine comprises churning at least some of the gas into the frozen food or beverage to produce the frozen beverage or confection.
20. The method of claim 18 , wherein the food or drink comprises milk, cream and sugar.
21. The method of claim 20 , wherein the sugar includes at least one of galactose, glucose, dextrose, lactose and sucrose.
22. The method of claim 20 , wherein the sugar does not include fructose or corn syrup.
23. The method of claim 18 , wherein the pod has a volume of between 6 and 18 fluid ounces and is made of aluminum or aluminum alloy.
24. The method of claim 18 , wherein horizontally shaking the pod comprises shaking of the pod back and forth up to about 180 cycles per minute.
25. The method of claim 18 , wherein pressurizing the headspace of the pod with gas comprises pressurizing the headspace of the pod with gas between 5 to 100 psi.
26. The method of claim 18 , wherein horizontally shaking the pod comprises shaking the pod back and forth axially for 2-15 minutes while simultaneously heating the pod to at least 121° C. (250° F.).
27. The method of claim 18 , wherein operating the machine to freeze the food or beverage comprises cooling the food or beverage to between −3° to −8° C. (26.6° F. to 17.6° F.).
28. The method of claim 18 , wherein horizontally shaking the pod comprises shaking the pod back and forth axially.
29. The method of claim 28 , further comprising inserting a helical mixing paddle into the pod before hermetically sealing the pod.
30. The method of claim 29 , wherein shaking the pod back and forth axially comprises sloshing the food or beverage in liquid form across the helical mixing paddle.