IP Library › Granted Patent US 11,976,141
Granted Patent B2
US 11,976,141 · App. 17/435,069 · Granted May 7, 2024

Polyethylene powder and molded article obtained by molding the same

Inventor: Kenya Tanaka (Tokyo, JP)
Assignee: Asahi Kasei Kabushiki Kaisha
C08F10/02C08J9/24D01F6/04C08F2420/00C08J2323/04
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Quick Facts
Patent No.
US 11,976,141
App. No.
17/435,069
Granted
May 7, 2024
Kind
B2
Abstract

A polyethylene powder having a limiting viscosity [η] of 2.0 dl/g or more and less than 20.0 dl/g as measured in decalin at 135° C., wherein the polyethylene powder presents a percentage decrease from a specific surface area A measured by the BET method before heating at 120° C. for 5 h to a specific surface area B measured by a BET method after heating at 120° C. for 5 h, ((A−B)/A×100), of 0.1% or more and less than 35%.

Claims (22)

1. A polyethylene powder having a limiting viscosity [η] of 2.0 dl/g or more and less than 20.0 dl/g as measured in decalin at 135° C., wherein

the polyethylene powder presents a percentage decrease from a specific surface area A measured by the BET method before heating at 120° C. for 5 h to a specific surface area B measured by a BET method after heating at 120° C. for 5 h, ((A−B)/A×100), of 0.1% or more and less than 35%.

2. The polyethylene powder according to claim 1 , wherein the polyethylene powder presents a slope of a linear approximation formula obtained from amounts adsorbed in a relative pressure range of 0.120 to 0.200, as measured by the BET method, of 0.03 or more and less than 0.20.

3. The polyethylene powder according to claim 1 , wherein the polyethylene powder has a specific surface area of 0.05 m 2 /g or more and less than 0.35 m 2 /g as measured by the BET method after heating at 120° C. for 5 h.

4. The polyethylene powder according to claim 1 , wherein the percentage decrease from the specific surface area A measured by the BET method before heating at 120° C. for 5 h to the specific surface area B measured by the BET method after heating at 120° C. for 5 h, ((A−B)/A×100), is 10% or more and less than 35%.

5. The polyethylene powder according to claim 1 , wherein the polyethylene powder presents a slope of the linear approximation formula obtained from the amounts adsorbed in a relative pressure range of 0.120 to 0.200, as measured by the BET method, of 0.07 or more and less than 0.18.

6. The polyethylene powder according to claim 1 , wherein a content of a particle having a particle diameter of less than 106 μm is 10.0% by mass or more and less than 50.0% by mass, and

a content of a particle having a particle diameter of less than 53 μm is less than 3.0% by mass.

7. The polyethylene powder according to claim 1 , wherein the polyethylene powder has a compacted apparent bulk density of 0.50 g/cm 3 or more and 0.65 g/cm 3 or less.

8. The polyethylene powder according to claim 1 , wherein a compressive strength at 10% displacement of a particle having a particle diameter of 100 μm is 4.0 MPa or more and less than 10.0 MPa.

9. The polyethylene powder according to claim 1 , wherein a proportion of a component having a molecular weight of less than 10,000 as determined by gel permeation chromatography (GPC) is less than 5%.

10. The polyethylene powder according to claim 1 , wherein a total content of Al, Ti, Zr, and Hf is 1 ppm or more and 10 ppm or less, and a content of chlorine is less than 30 ppm.

11. A molded article obtained by molding the polyethylene powder according to claim 1 .

12. The molded article according to claim 11 , wherein the molded article is a microporous membrane, a high strength fiber, or a porous sintered body.

13. The polyethylene powder according to claim 2 , wherein the polyethylene powder has a specific surface area of 0.05 m 2 /g or more and less than 0.35 m 2 /g as measured by the BET method after heating at 120° C. for 5 h.

14. The polyethylene powder according to claim 2 , wherein the percentage decrease from the specific surface area A measured by the BET method before heating at 120° C. for 5 h to the specific surface area B measured by the BET method after heating at 120° C. for 5 h, ((A−B)/A×100), is 10% or more and less than 35%.

15. The polyethylene powder according to claim 3 , wherein the percentage decrease from the specific surface area A measured by the BET method before heating at 120° C. for 5 h to the specific surface area B measured by the BET method after heating at 120° C. for 5 h, ((A−B)/A×100), is 10% or more and less than 35%.

16. The polyethylene powder according to claim 13 , wherein the percentage decrease from the specific surface area A measured by the BET method before heating at 120° C. for 5 h to the specific surface area B measured by the BET method after heating at 120° C. for 5 h, ((A−B)/A×100), is 10% or more and less than 35%.

17. The polyethylene powder according to claim 2 , wherein the polyethylene powder presents a slope of the linear approximation formula obtained from the amounts adsorbed in a relative pressure range of 0.120 to 0.200, as measured by the BET method, of 0.07 or more and less than 0.18.

18. The polyethylene powder according to claim 3 , wherein the polyethylene powder presents a slope of the linear approximation formula obtained from the amounts adsorbed in a relative pressure range of 0.120 to 0.200, as measured by the BET method, of 0.07 or more and less than 0.18.

19. The polyethylene powder according to claim 4 , wherein the polyethylene powder presents a slope of the linear approximation formula obtained from the amounts adsorbed in a relative pressure range of 0.120 to 0.200, as measured by the BET method, of 0.07 or more and less than 0.18.

20. The polyethylene powder according to claim 13 , wherein the polyethylene powder presents a slope of the linear approximation formula obtained from the amounts adsorbed in a relative pressure range of 0.120 to 0.200, as measured by the BET method, of 0.07 or more and less than 0.18.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 7, 2021
From: TANAKA, KENYA
To: ASAHI KASEI KABUSHIKI KAISHA
Reel/Frame 057397/0648 →
Priority Claims (1)
JP 2019-037372 · Mar 1, 2019 · national
Continuity (1)
Related Publication 20220162355A1 · May 26, 2022
Cited By (1)
US 12,454,609