IP Library › Granted Patent US 12,454,609
Granted Patent B2
US 12,454,609 · App. 17/770,085 · Granted Oct 28, 2025

Polyethylene powder and molded article

Inventor: Kenya Tanaka (Tokyo, JP)
Assignee: Asahi Kasei Kabushiki Kaisha
C08L23/06C08J3/12C08J9/24C08F10/02C08F110/02C08J2323/06C08L2203/30C08L2207/068
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 12,454,609
App. No.
17/770,085
Granted
Oct 28, 2025
Kind
B2
Abstract

Provided is a polyethylene powder having a density of 910 kg/m 3 or more and less than 935 kg/m 3 and an average particle diameter of 50 μm or more and less than 140 μm, wherein the polyethylene powder contains a particle having a particle diameter of 60 μm and a particle having a particle diameter of 100 μm, the compressive strength at 10% displacement of the particle having a particle diameter of 60 μm is 2.0 MPa or more and less than 5.0 MPa, and the compressive strength at 10% displacement of the particle having a particle diameter of 60 μm is 0.5 times or more and less than 1.3 times the compressive strength at 10% displacement of the particle having a particle diameter of 100 μm.

Claims (11)

1. A polyethylene powder having a density of 910 kg/m 3 or more and less than 935 kg/m 3 and an average particle diameter of 50 μm or more and less than 140 μm, wherein

the polyethylene powder comprises a particle having a particle diameter of 60 μm and a particle having a particle diameter of 100 μm,

a compressive strength at 10% displacement of the particle having a particle diameter of 60 μm is 2.0 MPa or more and less than 5.0 MPa, and

the compressive strength at 10% displacement of the particle having a particle diameter of 60 μm is 0.5 times or more and less than 1.3 times a compressive strength at 10% displacement of the particle having a particle diameter of 100 μm.

2. The polyethylene powder according to claim 1 , wherein a compressive strength at 20% displacement of the particle having the particle diameter of 100 μm is 1.8 times or more and less than 2.4 times the compressive strength at 10% displacement of the particle having the particle diameter of 100 μm.

3. The polyethylene powder according to claim 1 , having a Tm1-half width, as measured with a differential scanning calorimeter (DSC), of 5.0° C. or more and less than 10.0° C.

4. The polyethylene powder according to claim 1 , having a difference (ΔHm−ΔHc) between a melting calorie (ΔHm) and a crystallization calorie (ΔHc), as measured with a differential scanning calorimeter (DSC), of 50 J/g or more and less than 100 J/g.

5. The polyethylene powder according to claim 1 , having a ratio D90/D10, as measured with a laser particle size distribution meter, of 2.0 or more and less than 3.0.

6. The polyethylene powder according to claim 1 , having a total content of Al and Ti of 1 ppm or more and 10 ppm or less.

7. A molded article of the polyethylene powder according to claim 1 .

8. The molded article according to claim 7 , being a porous sintered body.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 19, 2022
From: TANAKA, KENYA
To: ASAHI KASEI KABUSHIKI KAISHA
Reel/Frame 059635/0112 →
Priority Claims (1)
JP 2019-193077 · Oct 23, 2019 · national
Continuity (1)
Related Publication 20220372258A1 · Nov 24, 2022
References Cited (27)
US 10544240B2 · Tanaka · 2020 [cited by examiner]
US 10597796B2 · Tanaka · 2020 [cited by examiner]
US 11976141B2 · Tanaka · 2024 [cited by examiner]
US 20080044655A1 · Nakayama et al. · 2008 [cited by applicant]
US 20150344593A1 · Sarma et al. · 2015 [cited by applicant]
US 20190225714A1 · Jarumaneeroj et al. · 2019 [cited by applicant]
US 20210032446A1 · Tanaka · 2021 [cited by examiner]
CN 108456273A · 2018 [cited by applicant]
JP S61174240A · 1986 [cited by applicant]
JP H01317163A · 1989 [cited by applicant]
JP H09087412A · 1997 [cited by applicant]
JP H10158645A · 1998 [cited by applicant]
JP 2006026981A · 2006 [cited by applicant]
JP 2010235926A · 2010 [cited by applicant]
JP 2015014618A · 2015 [cited by applicant]
JP 2015093908A · 2015 [cited by applicant]
JP 2017088773A · 2017 [cited by applicant]
JP 2017173782A · 2017 [cited by applicant]
JP 2018002759A · 2018 [cited by applicant]
JP 2018095862A · 2018 [cited by applicant]
JP 2018199795A · 2018 [cited by applicant]
JP 2019526688A · 2019 [cited by applicant]
WO 2006054696A · 2006 [cited by applicant]
WO 2019207991A1 · 2019 [cited by applicant]
International Preliminary Report on Patentability and Written Opinion issued in corresponding International Patent Application No. PCT/JP2020/039215 dated Apr. 26, 2022. [cited by applicant]
Supplementary European Search report dated Nov. 21, 2022, issued in corresponding European Patent Application No. 20878882.8. [cited by applicant]
International Search Report issued in corresponding International Patent Application No. PCT/JP2020/039215 dated Dec. 8, 2020. [cited by applicant]