IP Library Granted Patent US 11,894,454
Granted Patent B2
US 11,894,454 · App. 17/448,916 · Granted Feb 6, 2024

Silicon carbide field-effect transistors

Inventor: Andrei Konstantinov (Sollentuna, SE)
Assignee: SEMICONDUCTOR COMPONENTS INDUSTRIES, LLC
H01L29/7802H01L29/1608H01L29/456H01L29/4966H01L29/802
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Quick Facts
Patent No.
US 11,894,454
App. No.
17/448,916
Granted
Feb 6, 2024
Kind
B2
Abstract

In a general aspect, a silicon carbide (SiC) metal-oxide-semiconductor field-effect transistor (MOSFET) can include a substrate of a first conductivity type, a drift region of the first conductivity type disposed on the substrate, a spreading layer of the first conductivity type disposed in the drift region, a body region of a second conductivity type disposed in the spreading layer, and a source region of the first conductivity type disposed in the body region. The SiC MOSFET can also include a gate structure that includes a gate oxide layer, an aluminum nitride layer disposed on the gate oxide layer, and a gallium nitride layer of the second conductivity disposed on the aluminum nitride layer.

Claims (52)

1. A silicon carbide (SiC) metal-oxide-semiconductor field-effect transistor (MOSFET) comprising:

a SiC substrate of a first conductivity type;

a drift region of the first conductivity type disposed on the SiC substrate;

a spreading layer of the first conductivity type disposed in the drift region;

a body region of a second conductivity type disposed in the spreading layer;

a source region of the first conductivity type disposed in the body region; and

a gate structure including:

a gate oxide layer;

an aluminum nitride (AlN) layer disposed on the gate oxide layer; and

a gallium nitride (GaN) layer of the second conductivity type disposed on the AlN layer.

2. The SiC MOSFET of claim 1 , wherein the drift region has a thickness of approximately 9.5 micrometers.

3. The SiC MOSFET of claim 1 , wherein the drift region has a doping concentration of 1×10 16 cm −3 .

4. The SiC MOSFET of claim 1 , wherein the drift region is an epitaxial SiC drift region.

5. The SiC MOSFET of claim 1 , wherein the gate oxide layer has a thickness between 25 nanometers (nm) and 100 nm.

6. The SiC MOSFET of claim 1 , further comprising:

an Ohmic drain contact disposed on the SiC substrate;

an interlayer dielectric disposed on the gate structure;

a source metal structure including:

an Ohmic contact layer, the Ohmic contact layer defining:

an Ohmic contact to the body region; and

an Ohmic contact to the source region; and

a metal layer disposed on the Ohmic contact, a portion of the source region and the interlayer dielectric, the gate structure being electrically isolated from the metal layer by the interlayer dielectric.

7. The SiC MOSFET of claim 6 , wherein the Ohmic contact to the body region includes a subcontact region of the second conductivity type disposed in the body region, the subcontact region having a doping concentration that is higher than a doping concentration of the body region.

8. The SiC MOSFET of claim 7 , wherein the Ohmic contact layer is in contact with the subcontact region and the source region.

9. The SiC MOSFET of claim 6 , further comprising a drain metal layer disposed on the Ohmic drain contact.

10. The SiC MOSFET of claim 1 , further comprising a nitrided interface between the gate oxide layer and the spreading layer, and between the gate oxide layer and the source region.

11. The SiC MOSFET of claim 1 , wherein the GaN layer is crystalline or microcrystalline.

12. The SiC MOSFET of claim 1 , wherein the AlN layer is atomic layer deposited.

13. A silicon carbide (SiC) metal-oxide-semiconductor field-effect transistor (MOSFET) comprising:

an n-type SiC substrate;

an n-type drift region disposed on the n-type SiC substrate;

an n-type spreading layer disposed in the drift region;

a p-type body region disposed in the spreading layer;

an n-type source region disposed in the body region; and

a gate structure including:

a gate oxide layer;

an aluminum nitride (AlN) layer disposed on the gate oxide layer; and

a p-type gallium nitride (GaN) layer disposed on the AlN layer.

14. The SiC MOSFET of claim 13 , further comprising a nitrided interface between the gate oxide layer and the n-type spreading layer, and between the gate oxide layer and the n-type source region.

15. The SiC MOSFET of claim 13 , wherein the n-type drift region has a thickness of approximately 9.5 micrometers.

16. The SiC MOSFET of claim 13 , wherein the n-type drift region has a doping concentration of 1×10 16 cm −3 .

17. The SiC MOSFET of claim 13 , wherein the gate oxide layer has a thickness between 25 nanometers (nm) and 100 nm.

18. The SiC MOSFET of claim 13 , further comprising:

an Ohmic drain contact disposed on the n-type SiC substrate;

an interlayer dielectric disposed on the gate structure;

a source metal structure including:

an Ohmic contact layer, the Ohmic contact layer defining:

an Ohmic contact to the p-type body region; and

an Ohmic contact to the n-type source region; and

a metal layer disposed on the Ohmic contact, a portion of the n-type source region and the interlayer dielectric, the gate structure being electrically isolated from the metal layer by the interlayer dielectric.

19. The SiC MOSFET of claim 18 , wherein the Ohmic contact to the body region includes a p-type subcontact region disposed in the p-type body region, the p-type subcontact region having a doping concentration that is higher than a doping concentration of the p-type body region.

20. The SiC MOSFET of claim 19 , wherein the Ohmic contact layer is in contact with the p-type subcontact region and the n-type source region.

Assignments (4)
RELEASE OF SECURITY INTEREST IN PATENTS PREVIOUSLY RECORDED AT REEL 058828, FRAME 0123 Recorded Aug 16, 2023
From: DEUTSCHE BANK AG NEW YORK BRANCH, AS COLLATERAL AGENT
To: SEMICONDUCTOR COMPONENTS INDUSTRIES, LLC
Reel/Frame 064615/0449 →
SECURITY INTEREST Recorded Jul 13, 2023
From: SEMICONDUCTOR COMPONENTS INDUSTRIES, LLC; GTAT CORPORATION
To: JPMORGAN CHASE BANK, N.A.
Reel/Frame 064271/0971 →
SECURITY INTEREST Recorded Nov 5, 2021
From: SEMICONDUCTOR COMPONENTS INDUSTRIES, LLC
To: DEUTSCHE BANK AG NEW YORK BRANCH, AS COLLATERAL AGENT
Reel/Frame 058828/0123 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 27, 2021
From: KONSTANTINOV, ANDREI
To: SEMICONDUCTOR COMPONENTS INDUSTRIES, LLC
Reel/Frame 057605/0547 →