IP Library › Granted Patent US 11,789,356
Granted Patent B2
US 11,789,356 · App. 17/461,520 · Granted Oct 17, 2023

Method of manufacturing EUV photo masks

Inventors: Hsin-Chang Lee (Zhubei, TW); Pei-Cheng Hsu (Taipei, TW); Ta-Cheng Lien (Cyonglin Township, TW); Tzu Yi Wang (Hsinchu, TW)
Assignee: TAIWAN SEMICONDUCTOR MANUFACTURING CO., LTD.
G03F1/22G03F1/80H01J37/32009H01J2237/334
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Quick Facts
Patent No.
US 11,789,356
App. No.
17/461,520
Granted
Oct 17, 2023
Kind
B2
Abstract

In a method of manufacturing a photo mask, an etching mask layer having circuit patterns is formed over a target layer of the photo mask to be etched. The photo mask includes a backside conductive layer. The target layer is etched by plasma etching, while preventing active species of plasma from attacking the backside conductive layer.

Claims (38)

1. A method of manufacturing a photo mask, the method comprising:

forming an etching mask layer having patterns over a target layer of the photo mask to be etched;

covering an edge portion of the photo mask with an etching hard cover, while a region of the target layer to be etched is exposed through an opening of the etching hard cover, the edge portion including a part of an upper surface and a part of a side surface of the photo mask; and

etching the target layer by plasma etching through the opening.

2. The method of claim 1 , during the etching comprises preventing active species of plasma from attacking a backside of the photo mask.

3. The method of claim 1 , wherein the cover layer is separated from the etching mask layer.

4. The method of claim 1 , wherein the cover layer is in contact with the etching mask layer.

5. The method of claim 1 , wherein the cover layer is in contact with the target layer to be etched.

6. The method of claim 1 , wherein:

the etching mask layer is a resist pattern, and

the target layer is a hard mask layer on an absorber layer of the photo mask.

7. The method of claim 1 , wherein:

the etching mask pattern is a hard mask pattern, and

the target layer is an absorber layer of the photo mask.

8. The method of claim 1 , wherein:

the etching mask layer is a resist pattern, and

the target layer includes an absorber layer, a capping layer and a reflective multilayer disposed over a substrate of the photo mask.

9. A method of manufacturing a photo mask, comprising:

forming a circuit pattern in an absorber layer of a mask blank, the mask blank including a substrate, a reflective multilayer on the substrate, a capping layer on the reflective multiplayer and an absorber layer;

forming an etching mask layer having a black border pattern over the absorber layer;

covering an edge portion of the absorber layer with an etching hard cover, while a region corresponding the black border pattern is exposed through an opening of the etching hard cover; and

etching the absorber layer, the capping layer and the reflective multilayer by plasma etching through the opening, while preventing active species of plasma from attacking a backside of the mask blank.

10. The method of claim 9 , wherein the cover layer is separated from the etching mask layer.

11. The method of claim 9 , wherein the cover layer is in contact with the etching mask layer.

12. The method of claim 9 , wherein the etching hard cover is made of ceramic.

13. The method of claim 12 , wherein the etching hard cover has a frame shape having the opening and a frame portion defining the opening and a side frame from which the frame portion extends.

14. An etching apparatus for patterning a reflective phot mask, comprising:

a mask stage;

a etching hard cover; and

an electric chuck to hold the reflective photo mask, wherein:

the electric chuck including a cathode and the mask stage includes a capture ring surrounding the electric chuck, and

a cathode protrusion is provided on the cathode.

15. The etching apparatus of claim 14 , wherein the etching hard cover is configured to move up and down relative to the mask stage.

16. The etching apparatus of claim 14 , wherein the etching hard cover is supported by one or more support posts.

17. The etching apparatus of claim 14 , wherein a stage protrusion is provided at a flat surface of the capture ring of the mask stage.

18. The etching apparatus of claim 14 , wherein the stage protrusion is an O-ring disposed in a groove formed in the capture ring.

19. The etching apparatus of claim 14 , wherein the stage protrusion is a protruding part of the capturing ring.

20. The etching apparatus of claim 14 , wherein the electric chuck is configured to move up and down relative to the capture ring.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 30, 2021
From: LEE, HSIN-CHANG; HSU, PEI-CHENG; LIEN, TA-CHENG; WANG, TZU YI
To: TAIWAN SEMICONDUCTOR MANUFACTURING CO., LTD.
Reel/Frame 057363/0235 →
Continuity (3)
Continuation 16383535 · Apr 12, 2019
Provisional Application 62738709 · Sep 28, 2018
Related Publication 20220057706A1 · Feb 24, 2022
Cited By (1)
US 12,656,671