IP Library Granted Patent US 12,029,004
Granted Patent B2
US 12,029,004 · App. 17/478,483 · Granted Jul 2, 2024

Data processing systems including optical communication modules

Inventors: Peter Johannes Winzer (Aberdeen, NJ); Brett Michael Dunn Sawyer (Pasadena, CA); Ron Zhang (Sunnyvale, CA); Peter James Pupalaikis (Ramsey, NJ); Clinton Randy Giles (Watchung, NJ); Guilhem de Valicourt (Jersey City, NJ); Jonathan Proesel (Mount Vernon, NY)
Assignee: Nubis Communications, Inc.
H05K7/1487G02B6/4206G02B6/43H04B10/27H05K1/141
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Quick Facts
Patent No.
US 12,029,004
App. No.
17/478,483
Filed
Sep 17, 2021
Granted
Jul 2, 2024
Kind
B2
Art Unit
2635
USPC
398/115
Abstract

A system includes a housing and a first circuit board positioned inside the housing. The housing has a top panel, a bottom panel, a left side panel, a right side panel, a front panel, and a rear panel. The front panel is at an angle relative to the bottom panel in which the angle is in a range from 30 to 150°. The first circuit board has a length, a width, and a thickness, in which the length is at least twice the thickness, the width is at least twice the thickness, and the first circuit board has a first surface defined by the length and the width. The first surface of the first circuit board is at a first angle relative to the bottom panel in which the first angle is in a range from 30 to 150°. The first surface of the first circuit board is substantially parallel to the front panel or at a second angle relative to the front panel in which the second angle is less than 60°. The system includes a first data processing module and a first optical interconnect module both electrically coupled to the first circuit board. The optical interconnect module is configured to receive first optical signals from a first optical link, convert the first optical signals to first electrical signals, and transmit the first electrical signals to the first data processing module.

Claims (56)

1. A system comprising: a rackmount server comprising a housing, the housing forming an enclosure for the rackmount server, the rackmount server having an n rack unit form factor, n being an integer in a range from 1 to 8, the housing comprising a bottom panel and a front panel, wherein the front panel is at an angle relative to the bottom panel in which the angle is in a range from 30 to 1500; a first circuit board positioned inside the housing, in which the first circuit board has a length, a width, and a thickness, wherein the length is at least twice the thickness, the width is at least twice the thickness, and the first circuit board has a first surface defined by the length and the width, wherein the first surface of the first circuit board is at a first angle relative to the bottom panel in which the first angle is in a range from 300 to 1500, wherein the first surface of the first circuit board is substantially parallel to the front panel of the rackmount server; a first data processing module electrically coupled to the first circuit board; and a first optical interconnect module electrically coupled to the first circuit board, in which the optical interconnect module is configured to receive first optical signals from a first optical link, convert the first optical signals to first electrical signals, and transmit the first electrical signals to the first data processing module.

2. The system of claim 1 , comprising a second circuit board that has a length, a width, and a thickness, in which the length is at least twice the thickness, the width is at least twice the thickness, and the second circuit board has a first surface defined by the length and the width, wherein the first surface of the second circuit board is substantially parallel to the bottom panel or at an angle relative to the bottom panel in which the angle is less than 200c, and the second circuit board is electrically coupled to the first circuit board.

3. The system of claim 2 in which the second circuit board comprises a motherboard, the first circuit board comprises a daughter card, and the motherboard is configured to provide electrical power to the daughter card.

4. The system of claim 1 in which the front panel is spaced apart from the rear panel at a mean distance of at least 12 inches, and the first circuit board is spaced apart from the front panel at a mean distance of less than 4 inches.

5. The system of claim 1 in which the first data processing module comprises at least a network switch, a central processor unit, a graphics processor unit, a tensor processing unit, a neural network processor, an artificial intelligence accelerator, a digital signal processor, a microcontroller, an application specific integrated circuit (ASIC), or a data storage device.

6. The system of claim 5 in which the first data processing module is capable of processing data from the first optical interconnect module at a rate of at least 25 gigabits per second.

7. The system of claim 5 in which the first data processing module comprises an integrated circuit or a system on a chip (SoC) that includes at least one million transistors.

8. The system of claim 1 in which the first data processing module is mounted on a substrate, and the substrate is electrically coupled to the first circuit board.

9. The system of claim 1 in which the first optical interconnect module is releasably coupled to the first circuit board.

10. The system of claim 9 in which a socket is mounted on the first circuit board, and the first optical interconnect module is releasably coupled to the socket.

11. The system of claim 1 in which the first optical interconnect module comprises a photonic integrated circuit mounted on a substrate, and the substrate is electrically coupled to the first circuit board.

12. The system of claim 1 in which the first optical interconnect module comprise a connector part that enables one or more optical fibers to be releasably connected to the first optical interconnect module.

13. The system of claim 1 in which the optical interconnect module is mounted on the first surface of the first circuit board, and the first surface faces the rear panel and away from the front panel.

14. The system of claim 13 in which the first circuit board defines a first opening, the front panel defines a second opening, the system comprises an optical path that passes through the first and second openings and enables the first optical signals from the first optical link to be transmitted to the first optical interconnect module.

15. The system of claim 1 in which the first electrical signals comprise first serial electrical signals, and the system comprises: a first serializer/deserializer configured to generate a set of first parallel electrical signals based on the first serial electrical signals, and condition the first parallel electrical signals; and a second serializer/deserializer configured to generate a second serial electrical signal based on the set of first parallel electrical signals; wherein the first data processing module is configured to process data carried in the second serial electrical signal.

16. The system of claim 15 , comprising a third serializer/deserializer configured to generate a set of second parallel electrical signals based on the second serial electrical signal; wherein the first data processing module is configured to process data carried by the set of second parallel electrical signals.

17. The system of claim 16 in which the third serializer/deserializer is embedded in the first data processing module.

18. The system of claim 1 in which the first optical interconnect module comprises a photonic integrated circuit and a first optical connector optically coupled to the photonic integrated circuit, the first optical connector is configured to releasably connect with a second optical connector that is coupled to a bundle of at least 100 optical fibers, and the first optical connector is configured to provide at least 100 optical paths to enable optical signals from the bundle of optical fibers to be coupled to the photonic integrated circuit.

19. The system of claim 1 in which the first optical interconnect module comprises an array of grating couplers, a plurality of optical waveguides coupled to the array of grating couplers, and a plurality of photodetectors coupled to the plurality of optical waveguides.

20. The system of claim 19 in which the first optical interconnect module comprises a photonic integrated circuit and an optical fiber connector coupled to the photonic integrated circuit, wherein the photonic integrated circuit comprises the array of grating couplers, the plurality of optical waveguides, and the plurality of photodetectors, and wherein the optical fiber connector comprises an array of lenses configured to focus light to or from the grating couplers.

21. A system comprising: a rackmount server comprising a housing, the housing forming an enclosure for the rackmount server, the rackmount server having an n rack unit form factor, n being an integer in a range from 1 to 8, the housing comprising a bottom panel and a front panel, the front panel comprising a plurality of optical connector parts, each optical connector part is configured to be optically coupled to an external optical fiber cable and an internal optical fiber cable; a first circuit board or a first substrate positioned in the housing, in which the first circuit board or the first substrate is oriented at an angle relative to the bottom panel in which the angle is in a range from 300 to 1500; wherein the first circuit board or the first substrate is substantially parallel to the front panel of the rackmount server; a plurality of optical interconnect modules electrically coupled to the first circuit board; and a plurality of internal optical fiber cables, in which each internal optical fiber cable is optically coupled to one of the optical interconnect modules and a corresponding optical connector part on the front panel.

22. The system of claim 21 wherein the front panel of the housing is configured to be movable between a closed position and an open position, when the front panel is at the closed position the first circuit board or the first substrate is positioned behind the front panel and substantially parallel to the front panel.

23. A rackmount system configured to be placed on a rack during operation, the rackmount system comprising: a housing comprising a front panel, in which the housing defines a front opening when the front panel is opened; a first circuit board or a first substrate positioned in the housing; a data processing module electrically coupled to the first circuit board or the first substrate, in which the data processing module has a throughput of at least 100 gigabits per second; and a plurality of optical interface modules electrically coupled to a first surface of the first circuit board or the first substrate, in which at least one of the plurality of optical interface modules are configured to receive first optical signals, convert the first optical signals to first electrical signals, and transmit the first electrical signals to the data processing module, and at least one of the plurality of optical interface modules are configured to receive second electrical signals from the data processing module, convert the second electrical signals to second optical signals, and output the second optical signals; wherein the first surface of the first circuit board or the first substrate is oriented to face towards the front opening to allow the optical interface modules to be accessed after the front panel is opened without removing the rackmount system from the rack, in which accessing the optical interface module includes at least one of attaching the optical interface module to the first circuit board or the first substrate, or removing the optical interface module from the first circuit board or the first substrate.

24. A system comprising: a housing comprising a bottom panel and a front panel, wherein the front panel is at an angle relative to the bottom panel in which the angle is in a range from 30 to 1500; a first circuit board positioned inside the housing, in which the first circuit board has a length, a width, and a thickness, wherein the length is at least twice the thickness, the width is at least twice the thickness, and the first circuit board has a first surface defined by the length and the width, wherein the first surface of the first circuit board is at a first angle relative to the bottom panel in which the first angle is in a range from 300 to 1500° wherein the first surface of the first circuit board is substantially parallel to the front panel or at a second angle relative to the front panel when the front panel is closed in which the second angle is less than 600; a first data processing module electrically coupled to the first circuit board; and a first optical interconnect module electrically coupled to the first circuit board, in which the optical interconnect module is configured to receive first optical signals from a first optical link, convert the first optical signals to first electrical signals, and transmit the first electrical signals to the first data processing module; wherein the optical interconnect module is mounted on the first surface of the first circuit board, and the first surface faces the rear panel and away from the front panel; and wherein the first circuit board defines a first opening, the front panel defines a second opening, the system comprises an optical path that passes through the first and second openings and enables the first optical signals from the first optical link to be transmitted to the first optical interconnect module.

25. The system of claim 24 , comprising a second circuit board that has a length, a width, and a thickness, in which the length is at least twice the thickness, the width is at least twice the thickness, and the second circuit board has a first surface defined by the length and the width, wherein the first surface of the second circuit board is substantially parallel to the bottom panel or at an angle relative to the bottom panel in which the angle is less than 200, and the second circuit board is electrically coupled to the first circuit board.

26. The system of claim 25 wherein the second circuit board comprises a motherboard, the first circuit board comprises a daughter card, and the motherboard is configured to provide electrical power to the daughter card.

27. The system of claim 24 wherein the front panel is spaced apart from the rear panel at a mean distance of at least 12 inches, and the first circuit board is spaced apart from the front panel at a mean distance of less than 4 inches.

28. The system of claim 24 wherein the first data processing module comprises at least a network switch, a central processor unit, a graphics processor unit, a tensor processing unit, a neural network processor, an artificial intelligence accelerator, a digital signal processor, a microcontroller, an application specific integrated circuit (ASIC), or a data storage device.

29. The system of claim 28 wherein the first data processing module is capable of processing data from the first optical interconnect module at a rate of at least 25 gigabits per second.

30. The system of claim 28 wherein the first data processing module comprises an integrated circuit or a system on a chip (SoC) that includes at least one million transistors.

31. The system of claim 28 wherein the first data processing module is mounted on a substrate, and the substrate is electrically coupled to the first circuit board.

32. The system of claim 28 wherein the first optical interconnect module is releasably coupled to the first circuit board.

33. The system of claim 32 wherein which a socket is mounted on the first circuit board, and the first optical interconnect module is releasably coupled to the socket.

34. The system of claim 24 wherein the first optical interconnect module comprises a photonic integrated circuit mounted on a substrate, and the substrate is electrically coupled to the first circuit board.

35. The system of claim 24 wherein the first optical interconnect module comprises a connector part that enables one or more optical fibers to be releasably connected to the first optical interconnect module.

36. The system of claim 24 in which the optical interconnect module is mounted on the first surface of the first circuit board, and the first surface faces the rear panel and away from the front panel.

37. The system of claim 36 in which the first circuit board defines a first opening, the front panel defines a second opening, the system comprises an optical path that passes through the first and second openings and enables the first optical signals from the first optical link to be transmitted to the first optical interconnect module.

38. The system of claim 24 in which the first electrical signals comprise first serial electrical signals, and the system comprises: a first serializer/deserializer configured to generate a set of first parallel electrical signals based on the first serial electrical signals, and condition the first parallel electrical signals; and a second serializer/deserializer configured to generate a second serial electrical signal based on the set of first parallel electrical signals; wherein the first data processing module is configured to process data carried in the second serial electrical signal.

39. The system of claim 38 , comprising a third serializer/deserializer configured to generate a set of second parallel electrical signals based on the second serial electrical signal; wherein the first data processing module is configured to process data carried by the set of second parallel electrical signals.

40. The system of claim 39 , in which the third serializer/deserializer is embedded in the first data processing module.

41. The system of claim 24 in which the first optical interconnect module comprises a photonic integrated circuit and a first optical connector optically coupled to the photonic integrated circuit, the first optical connector is configured to releasably connect with a second optical connector that is coupled to a bundle of at least 100 optical fibers, and the first optical connector is configured to provide at least 100 optical paths to enable optical signals from the bundle of optical fibers to be coupled to the photonic integrated circuit.

42. The system of claim 24 in which the first optical interconnect module comprises an array of grating couplers, a plurality of optical waveguides coupled to the array of grating couplers, and a plurality of photodetectors coupled to the plurality of optical waveguides.

43. The system of claim 24 in which the first optical interconnect module comprises a photonic integrated circuit and an optical fiber connector coupled to the photonic integrated circuit, wherein the photonic integrated circuit comprises the array of grating couplers, the plurality of optical waveguides, and the plurality of photodetectors, and wherein the optical fiber connector comprises an array of lenses configured to focus light to or from the grating couplers.

44. A system comprising:

a rackmount server comprising a housing, the housing forming an enclosure for the rackmount server, the rackmount server having an n rack unit form factor, n being an integer in a range from 1 to 8, the housing comprising a bottom panel and a front panel, wherein the front panel is at an angle relative to the bottom panel in which the angle is in a range from 30° to 150° ;

a first circuit board positioned inside the housing, in which the first circuit board has a length, a width, and a thickness, wherein the length is at least twice the thickness, the width is at least twice the thickness, and the first circuit board has a first surface defined by the length and the width,

wherein the first surface of the first circuit board is at a first angle relative to the bottom panel in which the first angle is in a range from 30° to 150° ,

wherein the first surface of the first circuit board is oriented at a second angle relative to the front panel in which the second angle is less than 60° ;

a first data processing module electrically coupled to the first circuit board; and

a first optical interconnect module electrically coupled to the first circuit board, in which the optical interconnect module is configured to receive first optical signals from a first optical link, convert the first optical signals to first electrical signals, and transmit the first electrical signals to the first data processing module.

45. The system of claim 44 wherein the front panel is pivotally coupled to another part of the housing via a hinge, and the second angle is measured when the front panel is closed.

46. A system comprising: a rackmount server comprising a housing, the housing forming an enclosure for the rackmount server, the rackmount server having an n rack unit form factor, n being an integer in a range from 1 to 8, the housing comprising a bottom panel and a front panel, the front panel comprising a plurality of optical connector parts, each optical connector part is configured to be optically coupled to an external optical fiber cable and an internal optical fiber cable; a first circuit board or a first substrate positioned in the housing, in which the first circuit board or the first substrate is oriented at an angle relative to the bottom panel in which the angle is in a range from 300 to 1500; wherein the first circuit board or the first substrate is at an angle relative to the front panel in which the angle is less than 600; a plurality of optical interconnect modules electrically coupled to the first circuit board; and a plurality of internal optical fiber cables, in which each internal optical fiber cable is optically coupled to one of the optical interconnect modules and a corresponding optical connector part on the front panel.

47. The system of claim 46 wherein the front panel of the housing is configured to be movable between a closed position and an open position, when the front panel is at the closed position the first circuit board or the first substrate is positioned behind the front panel and at an angle relative to the front panel in which the angle is less than 600.

48. The system of claim 1 wherein the first data processing module comprises a network switch, and the rackmount server comprises an Ethernet switch box.

49. The rackmount system of claim 23 wherein the data processing module comprises a network switch, and the rackmount system comprises an Ethernet switch box.

50. The rackmount system of claim 23 wherein the first circuit board or the first substrate comprises a plurality of first two-dimensional arrangement of electrical contacts, or a plurality of sockets each comprising a plurality of first two-dimensional arrangement of electrical contacts, and each second two-dimensional arrangement of electrical contacts comprises electrical contacts arranged on a plane substantially parallel to the first surface of the first circuit board or the first substrate; wherein each optical interface module comprises a second two-dimensional arrangement of electrical contacts that mate with a corresponding second two-dimensional arrangement of electrical contacts on the first surface of the first circuit board or the first substrate or a corresponding socket electrically coupled to the first circuit board or the first substrate.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 26, 2026
From: NUBIS COMMUNICATIONS, INC.
To: CIENA CORPORATION
Reel/Frame 073911/0036 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 14, 2022
From: WINZER, PETER JOHANNES; SAWYER, BRETT MICHAEL DUNN; ZHANG, RON; PUPALAIKIS, PETER JAMES; GILES, CLINTON RANDY; VALICOURT, GUILHEM DE; PROESEL, JONATHAN
To: NUBIS COMMUNICATIONS, INC.
Reel/Frame 061427/0773 →
Continuity (19)
Continuation In Part PCTUS2021035179 · Jun 1, 2021
Continuation In Part PCTUS2021022730 · Mar 17, 2021
Provisional Application 63245005 · Sep 16, 2021
Provisional Application 63245011 · Sep 16, 2021
Provisional Application 63225779 · Jul 26, 2021
Provisional Application 63223685 · Jul 20, 2021
Provisional Application 63210437 · Jun 14, 2021
Provisional Application 63208759 · Jun 9, 2021
Provisional Application 63192852 · May 25, 2021
Provisional Application 63178501 · Apr 22, 2021
Provisional Application 63175021 · Apr 14, 2021
Provisional Application 63173253 · Apr 9, 2021
Provisional Application 63159768 · Mar 11, 2021
Provisional Application 63146421 · Feb 5, 2021
Provisional Application 63145368 · Feb 3, 2021
Provisional Application 63116660 · Nov 20, 2020
Provisional Application 63088914 · Oct 7, 2020
Provisional Application 63080528 · Sep 18, 2020
Related Publication 20220159860A1 · May 19, 2022
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