IP Library Granted Patent US 12,282,254
Granted Patent B2
US 12,282,254 · App. 17/491,001 · Granted Apr 22, 2025

Photoresist compositions and pattern formation methods

Inventors: Irvinder Kaur (Northborough, MA); Charlotte Cutler (Hopkinton, MA); Ke Yang (Cupertino, CA); Mingqi Li (Shrewsbury, MA)
Assignee: DUPONT ELECTRONIC MATERIALS INTERNATIONAL, LLC
G03F7/0397G03F7/0045G03F7/2004G03F7/327
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Quick Facts
Patent No.
US 12,282,254
App. No.
17/491,001
Granted
Apr 22, 2025
Kind
B2
Abstract

A polymer, comprising a first repeating unit derived from a first monomer comprising a single ester acetal group, and a second repeating unit derived from a second monomer comprising a plurality of ester acetal groups.

Claims (52)

1. A polymer, comprising:

a first repeating unit derived from a first monomer comprising a single ester acetal group;

a second repeating unit derived from a second monomer comprising a plurality of ester acetal groups; and

a repeating unit comprising a lactone group, wherein the repeating unit comprising the lactone group is structurally different from the first repeating unit and the second repeating unit,

wherein the second monomer is of Formula (5):

wherein, in Formula (5),

R e and R f are each independently hydrogen, fluorine, cyano, or substituted or unsubstituted C 1-10 alkyl;

R 13 , R 14 , R 15 , and R 16 are each independently hydrogen, substituted or unsubstituted C 1-20 alkyl, substituted or unsubstituted C 3-20 cycloalkyl, substituted or unsubstituted C 3-20 heterocycloalkyl, substituted or unsubstituted C 6-20 aryl, substituted or unsubstituted C 7-30 arylalkyl, substituted or unsubstituted C 7-30 alkylaryl, substituted or unsubstituted C 3-20 heteroaryl, substituted or unsubstituted C 4-30 heteroarylalkyl, or substituted or unsubstituted C 4-30 alkylheteroaryl;

at least one of R 13 , R 14 , R 15 , or R 16 is not hydrogen;

R 13 and R 14 optionally together form a ring via a single bond or a divalent linking group;

R 15 and R 16 optionally together form a ring via a single bond or a divalent linking group; and

Z is a divalent linking group.

2. The polymer of claim 1 , wherein the first monomer and the second monomer each comprises carbon-carbon unsaturated vinylic group.

3. The polymer of claim 1 , wherein the first monomer is of Formula (1):

wherein,

R a is hydrogen, fluorine, cyano, substituted or unsubstituted C 1-10 alkyl;

R 1 and R 2 are each independently hydrogen, substituted or unsubstituted C 1-20 alkyl, substituted or unsubstituted C 3-20 cycloalkyl, substituted or unsubstituted C 3-20 heterocycloalkyl, substituted or unsubstituted C 6-20 aryl, substituted or unsubstituted C 7-30 arylalkyl, substituted or unsubstituted C 7-30 alkylaryl, substituted or unsubstituted C 3-20 heteroaryl, substituted or unsubstituted C 4-30 heteroarylalkyl, or substituted or unsubstituted C 4-30 alkylheteroaryl, wherein each of R 1 and R 2 optionally further comprises a divalent linking group as part of their structure;

R 1 and R 2 together optionally form a ring via a single bond or a divalent linking group, wherein the ring is substituted or unsubstituted;

R 3 is substituted or unsubstituted C 1-20 alkyl, substituted or unsubstituted C 3-20 cycloalkyl, or substituted or unsubstituted C 3-20 heterocycloalkyl, wherein R 3 optionally further comprises a divalent linking group as part of its structure; and

one of R 1 or R 2 optionally forms a ring together with R 3 via a single bond or a divalent linking group, wherein the ring is substituted or unsubstituted.

4. The polymer of claim 1 , further comprising a third repeating unit comprising an acid labile group, wherein the third repeating unit comprises a tertiary alkyl ester group.

5. The polymer of claim 1 , wherein the polymer further comprises a fourth repeating unit comprising a polar group, wherein the polar group is pendant to the backbone of the polymer.

6. A photoresist composition, comprising:

the polymer of claim 1 ;

a photoacid generator; and

a solvent.

7. The photoresist composition of claim 6 , further comprising a photo-decomposable quencher or a basic quencher.

8. A method for forming a pattern, the method comprising:

applying a layer of the photoresist composition of claim 6 on a substrate to provide a photoresist composition layer;

pattern-wise exposing the photoresist composition layer to activating radiation to provide an exposed photoresist composition layer; and

developing the exposed photoresist composition layer to provide a photoresist pattern.

9. The method of claim 8 , wherein the photoresist composition layer is exposed to 193 nm radiation or EUV radiation.

10. The photoresist composition of claim 6 , wherein the first monomer and the second monomer each comprises carbon-carbon unsaturated vinylic group.

11. The photoresist composition of claim 6 , wherein the first monomer is of Formula (1):

wherein,

R a is hydrogen, fluorine, cyano, substituted or unsubstituted C 1-10 alkyl;

R 1 and R 2 are each independently hydrogen, substituted or unsubstituted C 1-20 alkyl, substituted or unsubstituted C 3-20 cycloalkyl, substituted or unsubstituted C 3-20 heterocycloalkyl, substituted or unsubstituted C 6-20 aryl, substituted or unsubstituted C 7-30 arylalkyl, substituted or unsubstituted C 7-30 alkylaryl, substituted or unsubstituted C 3-20 heteroaryl, substituted or unsubstituted C 4-30 heteroarylalkyl, or substituted or unsubstituted C 4-30 alkylheteroaryl, wherein each of R 1 and R 2 optionally further comprises a divalent linking group as part of their structure;

R 1 and R 2 together optionally form a ring via a single bond or a divalent linking group, wherein the ring is substituted or unsubstituted;

R 3 is substituted or unsubstituted C 1-20 alkyl, substituted or unsubstituted C 3-20 cycloalkyl, or substituted or unsubstituted C 3-20 heterocycloalkyl, wherein R 3 optionally further comprises a divalent linking group as part of its structure; and

one of R 1 or R 2 optionally forms a ring together with R 3 via a single bond or a divalent linking group, wherein the ring is substituted or unsubstituted.

12. The photoresist composition of claim 6 , further comprising a third repeating unit comprising an acid-labile group, wherein the third repeating unit comprises a tertiary alkyl ester group.

13. The photoresist composition of claim 6 , wherein the polymer further comprises a fourth repeating unit comprising a polar group, wherein the polar group is pendant to the backbone of the polymer.

14. The method of claim 8 , wherein the first monomer and the second monomer each comprises carbon-carbon unsaturated vinylic group.

15. The method of claim 8 , wherein the first monomer is of Formula (1):

wherein,

R a is hydrogen, fluorine, cyano, substituted or unsubstituted C 1-10 alkyl;

R 1 and R 2 are each independently hydrogen, substituted or unsubstituted C 1-20 alkyl, substituted or unsubstituted C 3-20 cycloalkyl, substituted or unsubstituted C 3-20 heterocycloalkyl, substituted or unsubstituted C 6-20 aryl, substituted or unsubstituted C 7-30 arylalkyl, substituted or unsubstituted C 7-30 alkylaryl, substituted or unsubstituted C 3-20 heteroaryl, substituted or unsubstituted C 4-30 heteroarylalkyl, or substituted or unsubstituted C 4-30 alkylheteroaryl, wherein each of R 1 and R 2 optionally further comprises a divalent linking group as part of their structure;

R 1 and R 2 together optionally form a ring via a single bond or a divalent linking group, wherein the ring is substituted or unsubstituted;

R 3 is substituted or unsubstituted C 1-20 alkyl, substituted or unsubstituted C 3-20 cycloalkyl, or substituted or unsubstituted C 3-20 heterocycloalkyl, wherein R 3 optionally further comprises a divalent linking group as part of its structure; and

one of R 1 or R 2 optionally forms a ring together with R 3 via a single bond or a divalent linking group, wherein the ring is substituted or unsubstituted.

16. The method of claim 8 , further comprising a third repeating unit comprising an acid-labile group, wherein the third repeating unit comprises a tertiary alkyl ester group.

17. The method of claim 8 , wherein the polymer further comprises a fourth repeating unit comprising a polar group, wherein the polar group is pendant to the backbone of the polymer.

Assignments (4)
SECURITY INTEREST Recorded Nov 3, 2025
From: QNITY ELECTRONICS, INC.
To: JPMORGAN CHASE BANK, N.A., AS COLLATERAL AGENT
Reel/Frame 073515/0243 →
SECURITY INTEREST Recorded Nov 3, 2025
From: QNITY ELECTRONICS, INC.
To: U.S. BANK TRUST COMPANY, NATIONAL ASSOCIATION, AS NOTES COLLATERAL AGENT
Reel/Frame 073517/0298 →
CHANGE OF NAME Recorded Oct 29, 2024
From: ROHM & HAAS ELECTRONIC MATERIALS LLC
To: DUPONT ELECTRONIC MATERIALS INTERNATIONAL, LLC
Reel/Frame 069272/0383 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 4, 2021
From: KAUR, IRVINDER; CUTLER, CHARLOTTE; YANG, KE; LI, MINGQI
To: ROHM AND HAAS ELECTRONIC MATERIALS LLC
Reel/Frame 058024/0210 →
Continuity (1)
Related Publication 20230161257A1 · May 25, 2023
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