Eddy current nondestructive evaluation device with rotating permanent magnets and pickup coils
Some embodiments of the invention may include an eddy current nondestructive evaluation device. The eddy current nondestructive evaluation device may include a rotating body; a motor coupled with the rotating body such that the motor rotates the rotating body; a permanent magnet coupled with the rotating body; a pickup coil coupled with the rotating body; and an integrator circuit electrically coupled with the pickup coil that integrates a voltage from the pickup coil to produce integrated voltage data.
1. An eddy current nondestructive evaluation device comprising:
a rotating body;
a motor coupled with the rotating body such that the motor rotates the rotating body;
an accelerometer coupled with the rotating body that measures angular rotation of the rotating body;
a permanent magnet coupled with the rotating body;
a pickup coil coupled with the rotating body;
an integrator circuit electrically coupled with the pickup coil that integrates a voltage from the pickup coil to produce integrated voltage data; and
electrical circuitry that includes a data acquisition unit that receives integrated voltage signals from the integrator circuit, and digital storage that records the angular rotation of the rotating body with the integrated voltage signal for translating into spatial data.
2. The eddy current nondestructive evaluation device according to claim 1 , wherein the pickup coil includes a plurality of loops wrapped around a bobbin coupled with the rotating body so that the permanent magnet and the pickup coil are stationary relative to one another while the rotating body is rotated.
3. The eddy current nondestructive evaluation device according to claim 1 , wherein the integrator circuit has an RC time less than about 1 ms.
4. The eddy current nondestructive evaluation device according to claim 1 , wherein the integrator circuit is stable for more than about 1 second.
5. The eddy current nondestructive evaluation device according to claim 1 , wherein the motor is configured to vary the angular velocity of the rotating body between 1 Hz and 200 Hz.
6. The eddy current nondestructive evaluation device according to claim 1 , wherein the integrator circuit comprises one or more droop resistors placed across at least one integration capacitor to achieve a droop RC timescale between 1 μs and 100 ms.
7. The eddy current nondestructive evaluation device according to claim 1 , wherein the integrator circuit is coupled within the rotating body.
8. The eddy current nondestructive evaluation device according to claim 1 , wherein the pickup coil comprises between 20 and 3000 loops of wire.
9. The eddy current nondestructive evaluation device according to claim 1 , further comprising a wireless transmitter coupled with the rotating body and electrically coupled with the integrator circuit, the wireless transmitter configured to wirelessly transmit either or both the integrated voltage data and the voltage from the pickup coil.
10. The eddy current nondestructive evaluation device according to claim 1 , further comprising a position tracking system coupled with the rotating body.
11. The eddy current nondestructive evaluation device according to claim 1 , further comprising:
a second permanent magnet coupled with the rotating body; and
a second pickup coil coupled with the rotating body.
12. The eddy current nondestructive evaluation device according to claim 11 , further comprising a second integrator circuit electrically coupled with the second pickup coil that integrates a voltage from the second pickup coil to produce integrated voltage data.
13. The eddy current nondestructive evaluation device according to claim 1 , further comprising a rotating contactor providing electrical signals and/or power from within the rotating body to be coupled to an external non-rotating wiring harness.
14. The eddy current nondestructive evaluation device according to claim 1 , further comprising a data storage and retrieval system coupled with the rotating body and electrically coupled with the integrator circuit.