IP Library Granted Patent US 11,411,110
Granted Patent B2
US 11,411,110 · App. 17/499,605 · Granted Aug 9, 2022

Methods of forming dislocation enhanced strain in NMOS and PMOS structures

Inventors: Michael Jackson (Portland, OR); Anand Murthy (Portland, OR); Glenn Glass (Beaverton, OR); Saurabh Morarka (Hillsboro, OR); Chandra Mohapatra (Beaverton, OR)
Assignee: Intel Corporation
H01L29/7848H01L29/0673H01L29/1033H01L29/1054H01L29/32H01L29/66568H01L29/66636H01L29/66795H01L29/785H01L29/165
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Quick Facts
Patent No.
US 11,411,110
App. No.
17/499,605
Granted
Aug 9, 2022
Kind
B2
Abstract

Methods of forming a strained channel device utilizing dislocations disposed in source/drain structures are described. Those methods and structures may include forming a thin silicon germanium material in a source/drain opening of a device comprising silicon, wherein multiple dislocations are formed in the silicon germanium material. A source/drain material may be formed on the thin silicon germanium material, wherein the dislocations induce a tensile strain in a channel region of the device.

Claims (20)

1. A strained-channel FET transistor comprising:

a single-crystal semiconductor substrate of a material having a first lattice constant;

a channel region of the single-crystal semiconductor substrate;

a gate dielectric disposed between a gate electrode and the channel region of the single-crystal semiconductor substrate;

a source region having a source nucleation layer having a second lattice constant different from the first lattice constant within a first opening in the single-crystal semiconductor substrate on a first side of the channel region, wherein the second lattice constant is between 5.43 Å and 5.66 Å; and

a drain region having a drain nucleation layer having the second lattice constant within a second opening of the single-crystal semiconductor substrate on a second side of the channel region opposite the first side of the channel region,

wherein each of the source and drain nucleation layers is configured to cause crystalline dislocations in the source and drain regions, and wherein each of source and drain materials comprises arsenic and/or phosphorus with a concentration between 10 16 cm −3 and 10 21 cm −3 .

2. The strained-channel FET transistor of claim 1 , wherein the source and drain nucleation layers are dislocation nucleation layers.

3. The strained-channel FET transistor of claim 2 , further comprising:

the source material formed upon the source dislocation nucleation layer, the source material propagating the dislocations formed within the source dislocation nucleation layer; and

the drain material formed upon the drain dislocation nucleation layer, the drain material propagating the dislocations formed within the drain dislocation nucleation layer.

4. The strained-channel FET transistor of claim 3 , wherein the source and drain materials are silicon.

5. The strained-channel FET transistor of claim 1 , wherein the source, drain, and channel regions can be formed from a fin structure of the single-crystal semiconductor substrate.

6. The strained-channel FET transistor of claim 5 , wherein a surrounding region of the single-crystal semiconductor substrate surrounding the strained-channel FET transistor is recessed below the fin structure.

7. The strained-channel FET transistor of claim 1 , further comprising:

a nanowire extending from the source region to the drain region.

8. The strained-channel FET transistor of claim 7 , wherein the nanowire comprises silicon.

9. The strained-channel FET transistor of 7 , wherein the gate dielectric surrounds the nanowire.

10. The strained-channel FET transistor of claim 1 , wherein the dislocation can cause stress in the channel region to be tensile.

11. The strained-channel FET transistor of claim 1 , wherein each of the source and drain materials further comprise at least one of boron with a concentration between 10 16 cm −3 and 10 21 cm −3 .

Assignments (4)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 12, 2025
From: DAEDALUS PRIME LLC
To: MEDIATEK INC.
Reel/Frame 073948/0951 →
CORRECTIVE ASSIGNMENT TO CORRECT THE US PATENT 10,592,626 SHOULD HAVE BEEN IDENTIFIED AS 10,593,626. PREVIOUSLY RECORDED ON REEL 060392 FRAME 0603. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNMENT. Recorded May 18, 2023
From: INTEL CORPORATION
To: DAEDALUS PRIME LLC
Reel/Frame 063695/0134 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 6, 2022
From: INTEL CORPORATION
To: DAEDALUS PRIME LLC
Reel/Frame 060392/0603 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 13, 2021
From: JACKSON, MICHAEL; MURTHY, ANAND; GLASS, GLENN; MORARKA, SAURABH; MOHAPATRA, CHANDRA
To: INTEL CORPORATION
Reel/Frame 057779/0247 →
Continuity (4)
Continuation 17389611 · Jul 30, 2021
Continuation 16509421 · Jul 11, 2019
Division 14912594
Related Publication 20220059699A1 · Feb 24, 2022