IP Library Granted Patent US 12,107,197
Granted Patent B2
US 12,107,197 · App. 17/523,828 · Granted Oct 1, 2024

Method for forming a composite having semiconductor structures including a nanocrystalline core and shell embedded in a matrix

Inventors: Juanita Kurtin (Hillsboro, OR); Brian Theobald (Gladstone, OR); Matthew J. Carillo (Portland, OR); Oun-Ho Park (San Jose, CA); Georgeta Masson (Lafayette, CA); Steven M. Hughes (Salem, VA)
Assignee: OSRAM Opto Semiconductors GmbH
H01L33/502B82Y30/00C01B19/007C09K11/02C09K11/025C09K11/565C09K11/883H01L33/005H01L33/06H01L33/56B82Y20/00B82Y40/00C01P2002/84C01P2004/04C01P2004/10C01P2004/54C01P2004/64C01P2004/80H01L2933/0033H01L2933/0041H01L2933/005H01L2933/0083Y10S977/744Y10S977/774Y10S977/824Y10S977/89Y10S977/95
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Quick Facts
Patent No.
US 12,107,197
App. No.
17/523,828
Granted
Oct 1, 2024
Kind
B2
Abstract

Semiconductor structures having a nanocrystalline core and corresponding nanocrystalline shell and insulator coating, wherein the semiconductor structure includes an anisotropic nanocrystalline core composed of a first semiconductor material, and an anisotropic nanocrystalline shell composed of a second, different, semiconductor material surrounding the anisotropic nanocrystalline core. The anisotropic nanocrystalline core and the anisotropic nanocrystalline shell form a quantum dot. An insulator layer encapsulates the nanocrystalline shell and anisotropic nanocrystalline core.

Claims (23)

1. A lighting apparatus, comprising:

a light emitting diode; and

a composite coating the light emitting diode, the composite comprising a matrix material; and

a plurality of semiconductor structures embedded in the matrix material, each semiconductor structure comprising:

a quantum dot comprising a nanocrystalline core comprising a first semiconductor material and a nanocrystalline shell comprising a second, different, semiconductor material at least partially surrounding the nanocrystalline core, the quantum dot having a photoluminescence quantum yield (PLQY) of at least 90%; and

an insulator layer encapsulating the quantum dot, wherein one or more of the semiconductor structures comprises a coupling agent covalently bonded to an outer surface of the insulator layer.

2. The lighting apparatus of claim 1 , wherein emission from the nanocrystalline core is at least approximately 75% of the total emission from the quantum dot.

3. The lighting apparatus of claim 1 , wherein an absorption spectrum and an emission spectrum of each quantum dot are essentially non-overlapping.

4. The lighting apparatus of claim 1 , wherein each quantum dot is a down-converting quantum dot.

5. The lighting apparatus of claim 1 , wherein each of the plurality of semiconductor structures is bound to the matrix material by a covalent, dative, or ionic bond.

6. The lighting apparatus of claim 1 , wherein the insulator layer comprises a layer of silica (SiOx), and the coupling agent is a silane coupling agent.

7. The lighting apparatus of claim 1 , wherein the coupling agent is selected from the group consisting of a titanate coupling agent and a zirconate coupling agent.

8. The lighting apparatus of claim 1 , wherein the insulator layer comprises a layer of silica (SiOx), and the matrix material comprises a siloxane copolymer.

9. The lighting apparatus of claim 1 , wherein the matrix material comprises a polysiloxane selected from the group consisting of polydimethylsiloxane (PDMS), polymethylphenylsiloxane, polydiphenylsiloxane and polydiethylsiloxane.

10. The lighting apparatus of claim 1 , wherein the matrix material comprises a siloxane selected from the group consisting of dimethylsiloxane and methylhydrogen siloxane.

11. The lighting apparatus of claim 1 , wherein the insulator layer comprises a layer of silica (SiOx), and the insulator layer is between 3 nm and 30 nm thick.

12. A lighting apparatus, comprising:

a light emitting diode; and

a composite coating the light emitting diode, the composite comprising a matrix material; and

a plurality of semiconductor structures embedded in the matrix material, each semiconductor structure comprising:

a quantum dot comprising a nanocrystalline core comprising a first semiconductor material and a nanocrystalline shell comprising a second, different, semiconductor material at least partially surrounding the nanocrystalline core, the quantum dot having a photoluminescence quantum yield (PLQY) of at least 90%;

an insulator layer encapsulating the quantum dot, and

wherein the nanocrystalline shell has a long axis and a short axis, the long axis having a length in the range of 5-40 nanometers, and the short axis having a length in the range of 1-5 nanometers.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 6, 2022
From: PACIFIC LIGHT TECHNOLOGIES CORP.
To: OSRAM OPTO SEMICONDUCTORS GMBH
Reel/Frame 058577/0661 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 6, 2022
From: KURTIN, JUANITA; THEOBALD, BRIAN; CARILLO, MATTHEW J.; PARK, OUN-HO; MASSON, GEORGETA; HUGHES, STEVEN M.
To: PACIFIC LIGHT TECHNOLOGIES CORP.
Reel/Frame 058582/0601 →
Continuity (8)
Division 16052515 · Aug 1, 2018
Division 15004478 · Jan 22, 2016
Division 14685570 · Apr 13, 2015
Continuation 13485762 · May 31, 2012
Provisional Application 61558974 · Nov 11, 2011
Provisional Application 61558964 · Nov 11, 2011
Provisional Application 61557653 · Nov 9, 2011
Related Publication 20220085254A1 · Mar 17, 2022