Granted Patent B2

US 12,312,850 · App. 17/578,003 · Granted May 27, 2025

Inventors: Ryan Martin (Mill Creek, WA); Jeff Morovich (Everett, WA); Dustin Swartz (Bothell, WA)

Assignee: Schlage Lock Company LLC

E05F1/16E05F5/003E05Y2201/264E05Y2600/46E05Y2900/132

Abstract

Claims (54)

1. A movement assistance mechanism for a door, the movement assistance mechanism comprising:

a housing extending along a longitudinal axis defining a proximal direction and an opposite distal direction, the housing comprising:

a first track comprising a first proximal end portion and a first distal end portion, the first distal end portion defining a first jog that is angled relative to the longitudinal axis; and

a second track comprising a second proximal end portion and a second distal end portion, the second proximal end portion defining a second jog that is angled relative to the longitudinal axis;

a latch mechanism movably mounted in the housing for movement between a proximal home position and a distal cocked position; and

a spring engaged between the housing and the latch mechanism and biasing the latch mechanism toward the proximal home position;

wherein, with the latch mechanism in the distal cocked position, a first portion of the latch mechanism is received in the first jog;

wherein, with the latch mechanism in the proximal home position, a second portion of the latch mechanism is received in the second jog; and

wherein the second jog is angled to cause a portion of the latch mechanism to retract in a direction transverse to the longitudinal axis as the latch mechanism moves from the distal cocked position to the proximal home position.

2. The movement assistance mechanism of claim 1 , wherein the latch mechanism comprises a carriage and a latch body movably mounted to the carriage.

3. The movement assistance mechanism of claim 2 , wherein the latch mechanism further comprises:

a first pin coupled to the carriage and engaged with the first track; and

an additional pin coupled to the latch body and received in the second track;

wherein the first pin comprises the first portion of the latch mechanism; and

wherein the additional pin comprises the second portion of the latch mechanism.

4. The movement assistance mechanism of claim 3 , wherein the carriage further comprises a lateral slot that permits lateral movement of the second pin relative to the carriage.

5. The movement assistance mechanism of claim 3 , wherein the latch mechanism further comprises a second pin coupled to the carriage and engaged with the first track.

6. The movement assistance mechanism of claim 2 , wherein, during movement of the latch mechanism from the distal cocked position to the proximal home position, the latch body laterally moves relative to the carriage.

7. The movement assistance mechanism of claim 1 , wherein the first proximal end portion extends parallel to the longitudinal axis.

8. The movement assistance mechanism of claim 1 , wherein the second distal end portion comprises an enlarged recess that receives the second portion of the latch mechanism when the latch mechanism is in the distal cocked position.

9. The movement assistance mechanism of claim 1 , wherein the latch mechanism comprises:

a carriage engaged with the first track such that the first track is operable to guide movement of the carriage; and

a latch body engaged with the second track such that the second track is operable to guide movement of the latch body; and

wherein the latch body comprises the portion of the latch mechanism that retracts as the latch mechanism moves from the distal cocked position to the proximal home position.

10. A movement assistance mechanism for a door, the movement assistance mechanism comprising:

a housing defining a first track and a second track, the second track including a longitudinally-extending portion and a proximal jog that extends at an angle relative to the longitudinally-extending portion;

a latch mounted for movement relative to the housing and engaged with the first track such that the first track guides the latch for movement between a proximal home position, a distal cocked position, and an intermediate position between the proximal home position and the distal cocked position, wherein the latch is engaged with the second track such that the proximal jog causes retraction of the latch during movement of the latch from the intermediate position to the proximal home position;

a spring engaged between the housing and the latch, the spring exerting a biasing force urging the latch toward the home position;

a pinion gear rotatably mounted to the housing and positioned at least partially outside the housing;

an intermediate gear rotatably mounted to the housing and positioned inside the housing, wherein the exterior pinion gear is operable to rotate the intermediate gear; and

a rack engaged with the intermediate gear such that rotation of the pinion gear causes a corresponding linear movement of the rack;

wherein the rack is coupled with the latch such that rotation of the pinion gear in a first rotational direction distally drives the latch from the home position toward the cocked position, thereby storing mechanical energy in the spring; and

wherein the first track is configured to retain the latch in the cocked position against the biasing force of the spring.

11. The movement assistance mechanism of claim 10 , further comprising a carriage, wherein the latch is movably mounted to the carriage; and

wherein the latch is configured to retract relative to the carriage during movement of the latch from the intermediate position to the proximal home position.

12. The movement assistance mechanism of claim 10 , wherein the pinion gear is operable to engage an external rack outside of the movement assistance mechanism such that the external rack is operable to rotate the pinion gear in the first rotational direction to thereby drive the latch toward the cocked position.

13. The movement assistance mechanism of claim 10 , wherein the pinion gear is operable to be rotated by an exterior rack such that rotation of the pinion gear by the exterior track causes linear movement of the rack.

14. A movement assistance mechanism, comprising:

a housing extending along a longitudinal axis defining a proximal direction and an opposite distal direction;

a latch mechanism movably mounted in the housing, the latch mechanism comprising:

a carriage movably connected to the housing; and

a latch movably mounted to the carriage;

wherein the latch mechanism is movable between a proximal home position and a distal cocked position, and has an intermediate position between the home position and the cocked position; and

a spring urging the latch mechanism toward the home position;

wherein the housing further comprises a first track configured to guide the carriage during movement of the latch mechanism, and to retain the latch mechanism in the cocked position against the urging of the spring; and

wherein the housing further comprises a second track configured to guide the latch during movement of the latch mechanism, and to cause the latch to retract relative to the carriage as the latch mechanism travels from the intermediate position to the home position.

15. The movement assistance mechanism of claim 14 , wherein the housing comprises a longitudinal channel through which the latch projects; and

wherein the first track comprises a longitudinal portion and a distal jog, the distal jog extending away from the longitudinal channel.

16. The movement assistance mechanism of claim 15 , wherein the carriage comprises a first pin that projects into the first track.

17. The movement assistance mechanism of claim 16 , wherein the carriage further comprises a second pin that projects into the first track; and

wherein the latch is captured between the first pin and the second pin.

18. The movement assistance mechanism of claim 14 , wherein the housing comprises a longitudinal channel through which the latch projects; and

wherein the second track comprises a longitudinal portion and a proximal jog, the proximal jog extending away from the longitudinal channel.

19. The movement assistance mechanism of claim 18 , wherein the latch comprises a pin that projects into the second track.

Assignments (1)

Continuity (2)

References Cited (88)