Device for impact welding of battery terminals
Disclosed herein is a device for magnetic welding of battery boils comprising a coil holder; where the coil holder comprises one or more electrical coils that are operative to be activated by an electrical current; a foil holding fixture; wherein the foil holding fixture comprises a plurality of arms; wherein each pair of adjacent arms is operative to move towards one another to crimp a plurality of battery foils; and an anvil; wherein the anvil is operative to support a battery tab and the battery foils.
1. A device for magnetic welding of battery boils comprising:
a coil holder; where the coil holder comprises one or more electrical coils that are operative to be activated by an electrical current;
a foil holding fixture; wherein the foil holding fixture comprises a plurality of arms; wherein each pair of adjacent arms is operative to move towards one another to crimp a plurality of battery foils; and
an anvil; wherein the anvil is operative to support a battery tab and the battery foils.
2. The device of claim 1 , wherein each pair of adjacent arms move symmetrically about a vertical axis through a coil.
3. The device of claim 1 , wherein each pair of adjacent arms are located symmetrically about the one or more electrical coils.
4. The device of claim 1 , wherein the coil holder further comprises a plurality of sets of electrical coils; where each set of electrical coils is located at a different height from a surface of the coil holder.
5. The device of claim 1 , where each electrical coil of the one or more electrical coils is activated by an electrical current of a different strength.
6. The device of claim 4 , where each set of electrical coils is activated by an electrical current of a different strength.
7. The device of claim 1 , where the coil holder comprises an electrically insulating material.
8. The device of claim 7 , wherein the electrically insulating material comprises an organic polymer, a ceramic or a combination thereof.
9. The device of claim 1 , wherein the plurality of arms are transported along guide rails; where the arms have grooves at a rear end that mesh with the guide rails.
10. The device of claim 1 , wherein the coil holder is in communication with a source of electrical energy.
11. The device of claim 1 , wherein the plurality of arms comprise an electrically insulating material.
12. The device of claim 4 , wherein each set of electrical coils activates bonding in a different region of the plurality of battery foils.
13. The device of claim 12 , wherein different sets of electrical coils may be activated simultaneously.
14. The device of claim 12 , wherein different sets of electrical coils may be activated sequentially.