IP Library › Granted Patent US 12,451,569
Granted Patent B2
US 12,451,569 · App. 17/587,126 · Granted Oct 21, 2025

Device for impact welding of battery terminals

Inventors: Wayne Cai (Troy, MI); Teresa Jean Rinker (Royal Oak, MI); Jennifer Therese Bracey (Holly, MI); Shunyi Zhang (Troy, MI)
Assignee: GM GLOBAL TECHNOLOGY OPERATIONS LLC
H01M50/566B23K11/0026B23K2101/36
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 12,451,569
App. No.
17/587,126
Granted
Oct 21, 2025
Kind
B2
Abstract

Disclosed herein is a device for magnetic welding of battery boils comprising a coil holder; where the coil holder comprises one or more electrical coils that are operative to be activated by an electrical current; a foil holding fixture; wherein the foil holding fixture comprises a plurality of arms; wherein each pair of adjacent arms is operative to move towards one another to crimp a plurality of battery foils; and an anvil; wherein the anvil is operative to support a battery tab and the battery foils.

Claims (17)

1. A device for magnetic welding of battery boils comprising:

a coil holder; where the coil holder comprises one or more electrical coils that are operative to be activated by an electrical current;

a foil holding fixture; wherein the foil holding fixture comprises a plurality of arms; wherein each pair of adjacent arms is operative to move towards one another to crimp a plurality of battery foils; and

an anvil; wherein the anvil is operative to support a battery tab and the battery foils.

2. The device of claim 1 , wherein each pair of adjacent arms move symmetrically about a vertical axis through a coil.

3. The device of claim 1 , wherein each pair of adjacent arms are located symmetrically about the one or more electrical coils.

4. The device of claim 1 , wherein the coil holder further comprises a plurality of sets of electrical coils; where each set of electrical coils is located at a different height from a surface of the coil holder.

5. The device of claim 1 , where each electrical coil of the one or more electrical coils is activated by an electrical current of a different strength.

6. The device of claim 4 , where each set of electrical coils is activated by an electrical current of a different strength.

7. The device of claim 1 , where the coil holder comprises an electrically insulating material.

8. The device of claim 7 , wherein the electrically insulating material comprises an organic polymer, a ceramic or a combination thereof.

9. The device of claim 1 , wherein the plurality of arms are transported along guide rails; where the arms have grooves at a rear end that mesh with the guide rails.

10. The device of claim 1 , wherein the coil holder is in communication with a source of electrical energy.

11. The device of claim 1 , wherein the plurality of arms comprise an electrically insulating material.

12. The device of claim 4 , wherein each set of electrical coils activates bonding in a different region of the plurality of battery foils.

13. The device of claim 12 , wherein different sets of electrical coils may be activated simultaneously.

14. The device of claim 12 , wherein different sets of electrical coils may be activated sequentially.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 28, 2022
From: CAI, WAYNE; RINKER, TERESA JEAN; BRACEY, JENNIFER THERESE; ZHANG, SHUNYI
To: GM GLOBAL TECHNOLOGY OPERATIONS LLC
Reel/Frame 058809/0133 →
Continuity (1)
Related Publication 20230246315A1 · Aug 3, 2023
References Cited (14)
US 12084115B2 · Otsuka · 2024 [cited by applicant]
US 20130086961A1 · Yablochnikov et al. · 2013 [cited by applicant]
US 20180050496A1 · Racineux et al. · 2018 [cited by applicant]
US 20230241705A1 · Cai et al. · 2023 [cited by applicant]
CN 1416599A · 2003 [cited by applicant]
CN 201562697U · 2010 [cited by applicant]
CN 105609694A · 2016 [cited by applicant]
CN 112975105A · 2021 [cited by applicant]
CN 113020773A · 2021 [cited by applicant]
CN 113422166A · 2021 [cited by applicant]
KR 101180910B1 · 2012 [cited by applicant]
German Office Action for German Application No. 102022126390.8; dated Apr. 17, 2025; 11 pages. [cited by applicant]
German Office Action for German Application No. 102022126393.2; dated Apr. 17, 2025; 8 pages. [cited by applicant]
Chinese Office Action for Chinese Application No. 202211286035.7; dated Aug. 19, 2025; 7 pages. [cited by applicant]