IP Library Granted Patent US 12,522,930
Granted Patent B2
US 12,522,930 · App. 17/607,933 · Granted Jan 13, 2026

Metal removal method, dry etching method, and production method for semiconductor element

Inventor: Kazuma Matsui (Tokyo, JP)
Assignee: Resonac Corporation
C23F1/12C23F1/02H01L21/30621H01L21/31116H01L21/32138H01L21/465
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Quick Facts
Patent No.
US 12,522,930
App. No.
17/607,933
Granted
Jan 13, 2026
Kind
B2
Abstract

A metal removal method which includes: a reaction step of bringing a treatment gas containing a fluorine-containing interhalogen compound and a metal-containing material containing a metal element into contact with each other to generate metal fluoride which is a reaction product of the fluorine-containing interhalogen compound and the metal element; and a volatilization step of heating the metal fluoride under an inert gas atmosphere or in a vacuum environment for volatilization. The metal element is at least one kind selected from iron, cobalt, nickel, selenium, molybdenum, rhodium, palladium, tungsten, rhenium, iridium, and platinum. Also disclosed is a dry etching method using the metal removal method and a production method for a semiconductor element using the dry etching method.

Claims (33)

1 . A metal removal method comprising:

a reaction step of bringing a treatment gas containing a fluorine-containing interhalogen compound and a metal-containing material containing a metal element into contact with each other to generate metal fluoride which is a reaction product of the fluorine-containing interhalogen compound and the metal element; and

a volatilization step of heating the metal fluoride under an inert gas atmosphere or in a vacuum environment for volatilization, wherein

the fluorine-containing interhalogen compound is at least one kind selected from the group consisting of bromine monofluoride and bromine pentafluoride;

the metal element is at least one kind selected from the group consisting of selenium, palladium, rhenium, and iridium; and

wherein the reaction step is performed not using plasma.

2 . The metal removal method according to claim 1 , wherein

the treatment gas contains at least one kind of inert gas selected from the group consisting of nitrogen gas, helium, neon, argon, krypton, and xenon.

3 . The metal removal method according to claim 2 , wherein

a reaction temperature of the fluorine-containing interhalogen compound and the metal element in the reaction step is 0° C. or more and 100° C. or less.

4 . The metal removal method according to claim 2 , wherein

a heating temperature of the metal fluoride in the volatilization step is higher than the reaction temperature of the fluorine-containing interhalogen compound and the metal element in the reaction step.

5 . The metal removal method according to claim 2 comprising

in the reaction step, bringing the treatment gas into contact with a silicon-containing material containing at least one of silicon oxide and silicon nitride and the metal-containing material.

6 . The metal removal method according to claim 1 , wherein

a reaction temperature of the fluorine-containing interhalogen compound and the metal element in the reaction step is 0° C. or more and 100° C. or less.

7 . The metal removal method according to claim 6 , wherein

a heating temperature of the metal fluoride in the volatilization step is higher than the reaction temperature of the fluorine-containing interhalogen compound and the metal element in the reaction step.

8 . The metal removal method according to claim 6 comprising

in the reaction step, bringing the treatment gas into contact with a silicon-containing material containing at least one of silicon oxide and silicon nitride and the metal-containing material.

9 . The metal removal method according to claim 1 , wherein

a heating temperature of the metal fluoride in the volatilization step is higher than the reaction temperature of the fluorine-containing interhalogen compound and the metal element in the reaction step.

10 . The metal removal method according to claim 9 , wherein

the heating temperature of the metal fluoride in the volatilization step is 50° C. or more and 400° C. or less.

11 . The metal removal method according to claim 10 comprising

in the reaction step, bringing the treatment gas into contact with a silicon-containing material containing at least one of silicon oxide and silicon nitride and the metal-containing material.

12 . The metal removal method according to claim 9 comprising

in the reaction step, bringing the treatment gas into contact with a silicon-containing material containing at least one of silicon oxide and silicon nitride and the metal-containing material.

13 . The metal removal method according to claim 1 comprising

in the reaction step, bringing the treatment gas into contact with a silicon-containing material containing at least one of silicon oxide and silicon nitride and the metal-containing material.

14 . A dry etching method, using the metal removal method according to claim 1 .

15 . A production method for a semiconductor element comprising:

a dry etching step of removing at least one portion of a metal-containing layer containing at least one kind of metal element selected from the group consisting of selenium, palladium, rhenium, and iridium, from a semiconductor substrate having the metal-containing layer using the dry etching method according to claim 14 .

Assignments (3)
CHANGE OF ADDRESS Recorded Feb 9, 2024
From: RESONAC CORPORATION
To: RESONAC CORPORATION
Reel/Frame 066547/0677 →
CHANGE OF NAME Recorded Jun 23, 2023
From: SHOWA DENKO K.K.
To: RESONAC CORPORATION
Reel/Frame 064082/0513 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 1, 2021
From: MATSUI, KAZUMA
To: SHOWA DENKO K.K.
Reel/Frame 057979/0859 →