IP Library Granted Patent US 12,195,641
Granted Patent B2
US 12,195,641 · App. 17/612,871 · Granted Jan 14, 2025

Corrosion-resistant member

Inventors: So Miyaishi (Tokyo, JP); Masahiro Okubo (Tokyo, JP); Masayuki Yoshimura (Tokyo, JP); Wataru Sakane (Tokyo, JP); Teppei Tanaka (Tokyo, JP); Saeko Nakamura (Tokyo, JP); Saori Yamaki (Tokyo, JP)
Assignee: Resonac Corporation
C09D5/084C09D1/00C23C14/0694C23C28/04
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Quick Facts
Patent No.
US 12,195,641
App. No.
17/612,871
Granted
Jan 14, 2025
Kind
B2
Abstract

A corrosion-resistant member including: a metal base material ( 10 ); and a corrosion-resistant coating ( 30 ) formed on the surface of the base material ( 10 ). The corrosion-resistant coating ( 30 ) is a stack of a magnesium fluoride layer ( 31 ) and an aluminum fluoride layer ( 32 ) in order from the base material ( 10 ) side. The aluminum fluoride layer ( 32 ) has a first crystalline region ( 32 A) and a second crystalline region ( 32 B) containing crystalline aluminum fluoride. The first crystalline region ( 32 A) is a region in which diffraction spot arrays having regularity are observed in an electron beam diffraction image obtained by irradiation with electron beams having a beam diameter of 10 nm to 20 nm. The second crystalline region ( 32 B) is a region in which a plurality of diffraction spots is observed but diffraction spot arrays having regularity are not observed in an electron beam diffraction image obtained by irradiation with the above-described electron beams.

Claims (18)

1. A corrosion-resistant member comprising:

a metal base material; and

a corrosion-resistant coating formed on a surface of the base material, wherein

the corrosion-resistant coating is a stack of a magnesium fluoride layer containing magnesium fluoride and an aluminum fluoride layer containing aluminum fluoride in order from a side of the base material,

the aluminum fluoride layer has a first crystalline region and a second crystalline region containing crystalline aluminum fluoride,

a ratio of a thickness of the first crystalline region to a thickness of the aluminum fluoride layer is 15% or more and 95% or less,

the first crystalline region is a region in which diffraction spot arrays having regularity are observed in an electron beam diffraction image obtained by irradiation with electron beams having a beam diameter of 10 nm or more and 20 nm or less, and

the second crystalline region is a region in which a plurality of diffraction spots is observed but diffraction spot arrays having regularity are not observed in an electron beam diffraction image obtained by irradiation with the electron beams.

2. The corrosion-resistant member according to claim 1 , wherein the first crystalline region is arranged adjacent to or close to the magnesium fluoride layer.

3. The corrosion-resistant member according to claim 1 , wherein the metal base material is formed of aluminum or an aluminum alloy.

4. The corrosion-resistant member according to claim 1 , wherein a thickness of the magnesium fluoride layer is 0.1 μm or more and 20 μm or less.

5. The corrosion-resistant member according to claim 1 , wherein a thickness of the aluminum fluoride layer is 0.2 μm or more and 50 μm or less.

6. The corrosion-resistant member according to claim 2 , wherein the metal base material is formed of aluminum or an aluminum alloy.

7. The corrosion-resistant member according to claim 2 , wherein a thickness of the magnesium fluoride layer is 0.1 μm or more and 20 μm or less.

8. The corrosion-resistant member according to claim 3 , wherein a thickness of the magnesium fluoride layer is 0.1 μm or more and 20 μm or less.

9. The corrosion-resistant member according to claim 2 , wherein a thickness of the aluminum fluoride layer is 0.2 μm or more and 50 μm or less.

10. The corrosion-resistant member according to claim 3 , wherein a thickness of the aluminum fluoride layer is 0.2 μm or more and 50 μm or less.

11. The corrosion-resistant member according to claim 4 , wherein a thickness of the aluminum fluoride layer is 0.2 μm or more and 50 μm or less.

Assignments (3)
CHANGE OF ADDRESS Recorded Feb 9, 2024
From: RESONAC CORPORATION
To: RESONAC CORPORATION
Reel/Frame 066547/0677 →
CHANGE OF NAME Recorded Jun 23, 2023
From: SHOWA DENKO K.K.
To: RESONAC CORPORATION
Reel/Frame 064082/0513 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 23, 2021
From: MIYAISHI, SO; OKUBO, MASAHIRO; YOSHIMURA, MASAYUKI; SAKANE, WATARU; TANAKA, TEPPEI; NAKAMURA, SAEKO; YAMAKI, SAORI
To: SHOWA DENKO K.K.
Reel/Frame 058234/0340 →