IP Library Granted Patent US 12,116,471
Granted Patent B2
US 12,116,471 · App. 17/615,214 · Granted Oct 15, 2024

Chloroprene copolymer latex and production method therefor

Inventors: Shu Kaneko (Tokyo, JP); Masahiro Ogawa (Tokyo, JP); Akira Shibuya (Tokyo, JP)
Assignee: Resonac Corporation
C08L11/02A41D19/0055A41D19/04A61B42/10B29C41/003B29C41/14C08J5/02B29K2011/00B29K2105/0064B29L2031/4864C08J2311/02C08J2493/04C08L2201/52
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Quick Facts
Patent No.
US 12,116,471
App. No.
17/615,214
Granted
Oct 15, 2024
Kind
B2
Abstract

One embodiment of the present invention relates to a chloroprene copolymer latex, a method for producing a chloroprene copolymer latex, a chloroprene copolymer latex composition, and a molded article or dipped product of a chloroprene copolymer rubber. The chloroprene copolymer latex is a latex of a chloroprene copolymer including monomer units derived from 2-chloro-1,3-butadiene (chloroprene) and monomer units derived from 2-methyl-1,3-butadiene, wherein the tetrahydrofuran insoluble content in the chloroprene copolymer is 20% by mass or less, and the proportion of the monomer units derived from 2-methyl-1,3-butadiene is 10 to 27 mol % in the chloroprene copolymer.

Claims (21)

1. A latex of a chloroprene copolymer consisting of monomer units derived from 2-chloro-1,3-butadiene (chloroprene) and monomer units derived from 2-methyl-1,3-butadiene, wherein

a tetrahydrofuran insoluble content in the chloroprene copolymer is 20% by mass or less,

a weight average molecular weight of a tetrahydrofuran soluble component at 25° ° C. of the chloroprene copolymer is 550,000 or more, and

a proportion of the monomer units derived from 2-methyl-1,3-butadiene in the chloroprene copolymer is 10 to 27 mol %.

2. A method for producing a chloroprene copolymer latex according to claim 1 , comprising a step of emulsion-copolymerizing monomer components containing 2-chloro-1,3-butadiene (chloroprene) and 2-methyl-1,3-butadiene, wherein

a proportion of 2-methyl-1,3-butadiene in the total monomer components is 2 to 40 mol %, and a polymerization conversion of the total monomers is 61 to 90% by mass.

3. The method for producing a chloroprene copolymer latex according to claim 2 , wherein an alkylmercaptan is used as a chain transfer agent.

4. The method for producing a chloroprene copolymer latex according to claim 2 , wherein a potassium salt of rosin acid is used as an emulsifier.

5. A chloroprene copolymer latex composition comprising:

100 parts by mass of solid content of a chloroprene copolymer latex;

0.1 to 20.0 parts by mass of a metal oxide (B);

0.1 to 10.0 parts by mass of a vulcanization accelerator (C);

0.1 to 10.0 parts by mass of sulfur (D); and

0.1 to 10.0 parts by mass of an antioxidant (E),

wherein a chloroprene copolymer included in the chloroprene copolymer latex consists of monomer units derived from 2-chloro-1,3-butadiene (chloroprene) and monomer units derived from 2-methyl-1,3-butadiene,

a tetrahydrofuran insoluble content in the chloroprene copolymer is 20% by mass or less, and

a proportion of the monomer units derived from 2-methyl-1,3-butadiene in the chloroprene copolymer is 10 to 27 mol %.

6. A molded article of a chloroprene copolymer rubber, provided by curing the chloroprene copolymer latex composition according to claim 5 .

7. A dip-molded product provided by molding the chloroprene copolymer latex composition according to claim 5 by a dipping method followed by curing.

8. The dip-molded product according to claim 7 , wherein the dip-molded product is gloves.

9. The dip-molded product according to claim 8 , wherein the dip-molded product is medical disposable gloves.

Assignments (3)
CHANGE OF ADDRESS Recorded Feb 9, 2024
From: RESONAC CORPORATION
To: RESONAC CORPORATION
Reel/Frame 066547/0677 →
CHANGE OF NAME Recorded Jun 23, 2023
From: SHOWA DENKO K.K.
To: RESONAC CORPORATION
Reel/Frame 064082/0513 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 30, 2021
From: KANEKO, SHU; OGAWA, MASAHIRO; SHIBUYA, AKIRA
To: SHOWA DENKO K.K.
Reel/Frame 058244/0487 →