Automated fluid system
A method of controlling the composition of a drilling fluid comprises receiving measurements of properties of a drilling fluid; determining a concentration of the components of the drilling fluid by inputting the measured properties to a fluid model that relates the properties of the drilling fluid to the concentrations of each of the components; determining a desired concentration of each of the plurality of components of the drilling fluid, by inputting desired properties of the drilling fluid to the fluid model; and determining a quantity of one or more additives to be added to the drilling fluid to achieve the desired concentration of each of the plurality of components. The invention includes a controller ( 20 ) for controlling the method and a system ( 1 ) therefor.
1 . A method of controlling composition of a drilling fluid, comprising:
receiving, by one or more processors, measurements of properties of a drilling fluid from one or more sensors measuring the properties of the drilling fluid;
determining, using the one or more processors executing instructions embodying a fluid model, a current concentration of each of a plurality of components of the drilling fluid by:
inputting the measured properties into the fluid model to identify a candidate concentration of each of the plurality of components, wherein the fluid model relates the properties of the drilling fluid to concentrations of each of the components,
estimating a concentration of each of the plurality of components using a mass balance equation, and
comparing the estimated concentrations with the candidate concentrations to determine the current concentration of each of the plurality of components;
determining, using the one or more processors executing instructions embodying the fluid model, a desired concentration of each of the plurality of components by inputting desired properties of the drilling fluid into the fluid model;
determining, using the one or more processors, a quantity of one or more additives to be added to the drilling fluid to achieve the desired concentration of each of the plurality of components; and
adding, using a chemical dosing apparatus controlled by the one or more processors, the determined quantity of the one or more additives to the drilling fluid to achieve the desired properties of the drilling fluid.
2 . A method in accordance with claim 1 , wherein determining the desired concentration of each of the plurality of components of the drilling fluid further comprises:
randomly selecting, using the processor executing instructions embodying the fluid model, a concentration of each of the plurality of components of the drilling fluid; and
using the fluid model to estimate properties of a drilling fluid having the randomly selected concentrations.
3 . A method in accordance with claim 2 , further comprising:
comparing, using the processor executing instructions embodying the fluid model, the desired properties of the drilling fluid with the estimated properties of a drilling fluid having the randomly selected concentrations.
4 . A method in accordance with claim 3 , further comprising:
determining, using the processor executing instructions embodying the fluid model, a composition of the drilling fluid having properties that most closely match the desired properties by repeatedly performing the operations of randomly selecting a concentration of each of the plurality of components of the drilling fluid,
using the fluid model to estimate properties of a drilling fluid having the randomly selected concentrations, and
comparing, using the processor executing instructions embodying the fluid model, the desired properties of the drilling fluid with the estimated properties of a drilling fluid having the randomly selected concentrations.
5 . A method in accordance with claim 1 , wherein determining a concentration of each of the plurality of components of the drilling fluid further comprises:
solving, using the processor executing instructions embodying the fluid model, the mass balance equation using an estimated quantity of a component of the drilling fluid that has been depleted during a drilling process.
6 . A method in accordance with claim 5 , further comprising:
estimating, using the processor executing instructions embodying the fluid model, the quantity of a component of the drilling fluid that has been depleted using a depletion model that relates depletion of the component to one or more variables of the drilling process.
7 . A method in accordance with claim 6 , further comprising:
updating, using the processor executing instructions embodying the fluid model, a depletion coefficient of the depletion model based on measurements of the one or more variables made during the drilling process.
8 . A method in accordance with claim 1 , wherein determining a concentration of each of the plurality of components of the drilling fluid further comprises:
solving, using the processor executing instructions embodying the fluid model, the mass balance equation using a known quantity of an additive that has been added to the drilling fluid during a drilling process.
9 . A method in accordance with claim 1 , wherein determining a concentration of each of the plurality of components of the drilling fluid further comprises:
determining, using the processor executing instructions embodying the fluid model, a plurality of candidate concentrations of each of the plurality of components of the drilling fluid by inputting the measured properties to the fluid model; and
eliminating, using the processor executing instructions embodying the fluid model, a candidate concentration that is inconsistent with the estimated concentration.
10 . A method in accordance with claim 1 , wherein the one or more additives include a polysaccharide.
11 . A method in accordance with claim 1 , further comprising:
measuring the properties of the drilling fluid using the one or more sensors on a drilling rig.
12 . A method in accordance with claim 11 , wherein the properties include one or more of: viscosity; density; a rheological property; filtrate data; a measured concentration of one or more ions; a measured concentration of one or more chemicals; and filtration/fluid loss.
13 . A method in accordance with claim 1 , further comprising:
controlling, using the processor, the chemical dosing apparatus to add the determined quantity of the one or more additives to the drilling fluid.
14 . A controller for controlling composition of a drilling fluid, the controller comprising:
one or more processors; and
a processor-readable medium storing instructions that, when executed by the one or more processors, cause the controller to perform a method in accordance with claim 1 .
15 . A drilling rig comprising a controller in accordance with claim 14 .
16 . A drilling rig in accordance with claim 15 , further comprising:
one or more sensors configured to measure properties of a drilling fluid, and to provide the measured properties to the controller; and/or
a chemical dosing apparatus for adding the determined quantity of the one or more additives to the drilling fluid.
17 . A non-transitory processor-readable medium comprising instructions that, when executed by one or more processors, cause the one or more processors to perform a method in accordance with claim 1 .
18 . A computer program product comprising instructions that, when executed by a computer, cause the computer to perform a method in accordance with claim 1 .
19 . A method in accordance with claim 1 , wherein the fluid model utilizes one or more of regression analysis, Monte Carlo analysis, mass balance analysis, or a plurality of equations to relate the properties of the drilling fluid to the concentration of each of the plurality of components of the drilling fluid.