IP Library Granted Patent US 11,721,761
Granted Patent B2
US 11,721,761 · App. 17/649,148 · Granted Aug 8, 2023

Structure and method for providing line end extensions for fin-type active regions

Inventors: Shao-Ming Yu (Hsinchu County, TW); Chang-Yun Chang (Taipei, TW); Chih-Hao Chang (Hsin-Chu, TW); Hsin-Chih Chen (Taipei County, TW); Kai-Tai Chang (Kaohsiung, TW); Ming-Feng Shieh (Tainan County, TW); Kuei-Liang Lu (Hsinchu, TW); Yi-Tang Lin (Hsinchu, TW)
Assignee: Mosaid Technologies Incorporated
H01L29/785H01L21/67248H01L21/823418H01L21/823431H01L21/823437H01L27/0886H01L29/66545H01L29/66795H01L29/7842H01L29/7848H01L21/823412
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Quick Facts
Patent No.
US 11,721,761
App. No.
17/649,148
Granted
Aug 8, 2023
Kind
B2
Abstract

A semiconductor structure includes an isolation feature formed in the semiconductor substrate and a first fin-type active region. The first fin-type active region extends in a first direction. A dummy gate stack is disposed on an end region of the first fin-type active region. The dummy gate stack may overlie an isolation structure. In an embodiment, any recess such as formed for a source/drain region in the first fin-type active region will be displaced from the isolation region by the distance the dummy gate stack overlaps the first fin-type active region.

Claims (38)

1. A semiconductor structure, comprising:

an isolation feature formed on a semiconductor substrate;

a first pedestal formed extending above the semiconductor substrate, wherein the first pedestal in a top view extends in a first direction to a first terminal end;

a second pedestal formed on the semiconductor substrate, wherein the second pedestal in the top view extends in the first direction to a second terminal end;

an isolation feature between the first pedestal and the second pedestal;

a first source/drain feature in the first pedestal adjacent the first terminal end;

a second source/drain feature in the second pedestal adjacent the second terminal end; and

a gate disposed over and directly contacting the isolation feature and disposed over and directly contacting the first terminal end of the first pedestal and the second terminal end of the second pedestal, wherein spacers on a first sidewall of the gate contact a top surface of the first pedestal and spacers on a second sidewall of the gate contact a top surface of the second pedestal, and wherein the spacers have a first thickness measured in the first direction at an upper portion of the gate and a second thickness measured in the first direction at the top surface of the first pedestal or the top surface of the second pedestal respectively, the first thickness being less than the second thickness.

2. The semiconductor structure of claim 1 , wherein a distance between the first pedestal and the second pedestal is a first distance in the first direction at a top surface of the first pedestal and the second pedestal and is a second distance in the first direction at a region below the top surface of the first pedestal and a region below the top surface of the second pedestal, wherein the second distance is less than the first distance.

3. The semiconductor structure of claim 1 , wherein the first source/drain feature and the second source/drain feature are epitaxially grown.

4. The semiconductor structure of claim 1 , wherein a top surface of the first source/drain feature is higher than the top surface of the first pedestal.

5. The semiconductor structure of claim 1 , wherein a gate dielectric of the gate physically contacts the top surface of the isolation feature.

6. The semiconductor structure of claim 4 , wherein the gate dielectric of the gate physically contacts a lateral sidewall of the first terminal end.

7. The semiconductor structure of claim 1 , further comprising:

a third pedestal disposed a distance in a second direction from the first pedestal, wherein the second direction is perpendicular the first direction, and wherein the gate is disposed over the third pedestal.

8. The semiconductor structure of claim 7 , wherein the gate physically contacts a top surface of the third pedestal.

9. The semiconductor substrate of claim 8 , wherein the spacers on the first sidewall of the gate contact the top surface of the third pedestal.

10. The semiconductor structure of claim 1 , wherein the spacers directly interface a top surface of the isolation feature.

11. A semiconductor device, comprising:

a first plurality of fin-like regions oriented in a first direction, wherein each of the first plurality of fins are parallel and spaced a first distance in a second direction from one another, the second direction being perpendicular the first direction, and wherein each of the first plurality of fin-like regions has a terminal end having a top surface terminating at a lateral side surface of the terminal end;

a shallow trench isolation (STI) feature interfacing the lateral side surface of each of the first plurality of fin-like active regions; and

a gate disposed on the STI feature, wherein the gate extends in the second direction and wherein the gate includes a gate dielectric layer, a gate electrode layer, and spacers and wherein the lateral side surface of each of the first plurality of fin-like regions is covered by one or more of the STI feature, the gate dielectric layer, or the spacers.

12. The semiconductor device of claim 11 , wherein the gate overlaps with and is directly disposed on the top surface of the terminal end of each of the first plurality of fin-like active regions.

13. The semiconductor device of claim 12 , wherein the spacers of the gate are disposed directly on the top surface of the terminal end of each of the first plurality of fin-like active regions.

14. The semiconductor device of claim 11 , further comprising:

a second plurality of fin-like active regions oriented in the first direction, wherein the STI feature interposes the first plurality of fin-like active regions and second plurality of fin-like active regions.

15. The semiconductor device of claim 11 , further comprising:

a source/drain epitaxially-grown feature disposed in at least one fin-like active regions of the first plurality of fin-like active regions, wherein the source/drain epitaxially-grown feature is a first distance from the lateral side surface of the at least one fin-like active regions.

16. The semiconductor device of claim 11 , wherein each of the lateral side surfaces are tapered.

17. A method, comprising:

forming a first fin-like active region on a semiconductor substrate, wherein the first fin-like active region extends a first distance in a first direction and wherein an isolation feature contacts an end region of the first fin-like active region;

forming a first gate stack over and contacting the end region of the first fin-like active region and on the isolation feature and forming a second gate stack over and contacting another region of the first fin-like active region spaced a first distance from the end region of the first fin-like active region, wherein the first distance measured in the first direction, wherein the forming the first gate stack includes depositing at least one dielectric material on the first fin-like active region and on the isolation feature;

forming a recess in the first fin-like active region, wherein the recess is formed between the end region and the another region of the first fin-like active region; and

growing an epitaxial source/drain region in the recess.

18. The method of claim 17 , wherein the depositing at least one dielectric material includes forming a gate dielectric layer of the first gate stack.

19. The method of claim 18 , wherein the gate dielectric layer is formed on a sidewall of the first fin-like active region.

20. The method of claim 18 , wherein the gate dielectric layer is deposited on a top surface of the first fin-like active region.

21. The semiconductor structure of claim 2 , wherein tapered sidewalls of the isolation feature define the first distance and the second distance.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 26, 2022
From: TAIWAN SEMICONDUCTOR MANUFACTURING COMPANY LTD.
To: MOSAID TECHNOLOGIES INC.
Reel/Frame 060024/0698 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 27, 2022
From: YU, SHAO-MING; CHANG, CHANG-YUN; CHANG, CHIH-HAO; CHEN, HSIN-CHIH; CHANG, KAI-TAI; SHIEH, MING-FENG; LU, KUEI-LIANG; LIN, YI-TANG
To: TAIWAN SEMICONDUCTOR MANUFACTURING COMPANY LTD.
Reel/Frame 058798/0727 →
Continuity (5)
Continuation 16726405 · Dec 24, 2019
Continuation 15614439 · Jun 5, 2017
Division 14586602 · Dec 30, 2014
Continuation In Part 13356235 · Jan 23, 2012
Related Publication 20220223727A1 · Jul 14, 2022