IP Library Granted Patent US 11,739,247
Granted Patent B1
US 11,739,247 · App. 17/650,804 · Granted Aug 29, 2023

Emulsion shear bond enhanced cement

Inventor: Peter Boul (Houston, TX)
Assignee: SAUDI ARABIAN OIL COMPANY
C09K8/467C04B24/425C04B28/04C04B40/0046E21B33/14C04B2103/0093C04B2103/32
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Quick Facts
Patent No.
US 11,739,247
App. No.
17/650,804
Granted
Aug 29, 2023
Kind
B1
Abstract

A precursor cement slurry includes a cement powder, water, and an additive. The additive includes a cement bond enhancer and a non-aqueous fluid additive. The non-aqueous fluid additive is an internal phase and the cement bond enhancer stabilizes the non-aqueous fluid additive in the form of a Pickering emulsion within the precursor cement slurry. The cement bond enhancer is comprised of the reaction product of graphene oxide with an anchoring functionality. A method of forming the precursor cement slurry and a method of cementing an annular space within a wellbore are also provided.

Claims (39)

1. A precursor cement slurry, comprising:

a cement powder;

water; and

an additive, where the additive includes a cement bond enhancer and a non-aqueous fluid additive;

where the non-aqueous fluid additive is an internal phase and the cement bond enhancer stabilizes the non-aqueous fluid additive in the form of a Pickering emulsion within the precursor cement slurry, and where the cement bond enhancer is comprised of the reaction product of graphene oxide with an anchoring functionality.

2. The precursor cement slurry of claim 1 where the additive further comprises a polymer.

3. The precursor cement slurry of claim 1 where the additive further comprises a superplasticizer.

4. The precursor cement slurry of claim 1 where the non-aqueous fluid additive comprises a hydrocarbon solvent.

5. The precursor cement slurry of claim 1 where the cement powder comprises Saudi Class G Portland Cement.

6. The precursor cement slurry of claim 1 , wherein the cement bond enhancer is mono-facial.

7. The precursor cement slurry of claim 1 , wherein the cement bond enhancer is bi-facial.

8. The precursor cement slurry of claim 1 , wherein the cement bond enhancer is a reaction product of graphene oxide and (3-aminopropyl)triethoxysilane.

9. The precursor cement slurry of claim 1 , wherein the cement bond enhancer is a reaction product of graphene oxide and (3-glycidyloxypropyl)trimethoxysilane.

10. A method of forming a precursor cement slurry, comprising:

introducing into a cement powder a dry additive that is not a cement bond enhancer such that a dry mixture forms;

introducing a water-soluble fluid additive and the cement bond enhancer into a water such that a wet suspension forms, where the cement bond enhancer is comprised of the reaction product of graphene oxide with an anchoring functionality;

introducing a non-aqueous fluid additive into the wet suspension such that a Pickering emulsion forms, where the non-aqueous fluid additive is an internal phase and the cement bond enhancer stabilizes the non-aqueous fluid additive and; and

introducing the dry mixture into the Pickering emulsion such that the precursor cement slurry forms.

11. The method of claim 10 where the dry additive that is not a cement bond enhancer includes a polymer.

12. The method of claim 10 where the water-soluble additive that is liquid includes a superplasticizer.

13. The method of claim 10 , wherein the cement bond enhancer is mono-facial.

14. The method of claim 10 , wherein the cement bond enhancer is bi-facial.

15. The method of claim 10 , wherein the cement bond enhancer is a reaction product of graphene oxide and (3-aminopropyl)triethoxysilane.

16. The method of claim 10 , wherein the cement bond enhancer is a reaction product of graphene oxide and (3-glycidyloxypropyl)trimethoxysilane.

17. A method for cementing an annular space within a wellbore: comprising:

introducing a precursor cement slurry into the wellbore such that it is positioned in the annular space in the wellbore; and

maintaining the wellbore such that the precursor cement slurry cures into a product cement in the annular space,

where the precursor cement slurry comprises:

a cement powder;

water; and

an additive, where the additive includes a cement bond enhancer and a hydrocarbon solvent;

where the hydrocarbon solvent is an internal phase and the cement bond enhancer stabilizes the hydrocarbon solvent in the form of a Pickering emulsion within the precursor cement slurry and where the cement bond enhancer is comprised of the reaction product of graphene oxide with an anchoring functionality.

18. The method of claim 17 where the precursor cement slurry is positioned in the annular space formed between a wellbore wall and a casing.

19. The method of claim 17 where the precursor cement slurry is positioned in the annular space formed between a first casing and a second casing.

20. The method of claim 17 where the precursor cement slurry is positioned in the annular space formed between a production tube and a casing.

21. The method of claim 17 , wherein the cement bond enhancer is mono-facial.

22. The method of claim 17 , wherein the cement bond enhancer is bi-facial.

23. The method of claim 17 , wherein the cement bond enhancer is a reaction product of graphene oxide and (3-aminopropyl)triethoxysilane.

24. The method of claim 17 , wherein the cement bond enhancer is a reaction product of graphene oxide and (3-glycidyloxypropyl)trimethoxysilane.

Assignments (3)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 18, 2023
From: SAUDI ARAMCO UPSTREAM TECHNOLOGIES COMPANY
To: SAUDI ARABIAN OIL COMPANY
Reel/Frame 065268/0033 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 17, 2023
From: ARAMCO SERVICES COMPANY
To: SAUDI ARAMCO UPSTREAM TECHNOLOGIES COMPANY
Reel/Frame 065255/0383 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 12, 2023
From: BOUL, PETER
To: ARAMCO SERVICES COMPANY
Reel/Frame 062363/0950 →
Cited By (6)
US 12,247,159 US 12,359,111 US 12,371,605 US 12,404,211 US 12,404,443 US 12,435,260