IP Library › Granted Patent US 11,573,519
Granted Patent B2
US 11,573,519 · App. 17/655,414 · Granted Feb 7, 2023

Electrophotographic apparatus and process cartridge

Inventors: Hidekazu Fumita (Shizuoka, JP); Kentaro Yamawaki (Shizuoka, JP); Sara Yoshida (Shizuoka, JP); Yusuke Kosaki (Shizuoka, JP); Taiji Katsura (Shizuoka, JP); Syoji Inoue (Shizuoka, JP); Arihiro Yamamoto (Shizuoka, JP)
Assignee: CANON KABUSHIKI KAISHA
G03G21/0017G03G21/1814G03G9/0819G03G9/09708G03G9/09725G03G21/0011
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Quick Facts
Patent No.
US 11,573,519
App. No.
17/655,414
Granted
Feb 7, 2023
Kind
B2
Abstract

The electrophotographic apparatus and process cartridge comprising an electrophotographic photosensitive member, a cleaning blade, and developing unit containing a toner, wherein the cleaning blade comprising a support member and an elastic member whose portion is abutting a surface of the electrophotographic photosensitive member; the elastic member has an elastic modulus of 15 to 470 MPa with coefficient of variation for the elastic modulus being not more than 7.0%, and the absolute value of a difference between Martens hardness values is not more than 0.30 N/mm 2 as measured under prescribed conditions; the toner contains a toner particle and an external additive whose a number-average primary particle diameter is from 5 to 25 nm, when X1 is a coverage ratio of the toner particle by the external additive and X2 is a theoretical coverage ratio, X1 is 50 to 85 area %, and X1/X2≥−0.0042×X1+0.60 is satisfied.

Claims (67)

1. An electrophotographic apparatus comprising:

an electrophotographic photosensitive member having a support and a photosensitive layer on the support;

charging unit for charging a surface of the electrophotographic photosensitive member;

exposing unit for forming a latent image on the surface of the electrophotographic photosensitive member, by irradiating the surface of the electrophotographic photosensitive member with exposing light;

developing unit containing a toner and for forming a toner image on the surface of the electrophotographic photosensitive member by developing the latent image with the toner;

transferring unit for transferring the toner image on the surface of the electrophotographic photosensitive member to a transfer material; and

a cleaning blade,

wherein

the cleaning blade comprises

a polyurethane-containing elastic member, and

a support member that supports the elastic member,

the cleaning blade is disposed so that a portion of the elastic member is in contact with the surface of the electrophotographic photosensitive member;

when a side of the elastic member in contact with the surface of the electrophotographic photosensitive member is defined as a tip side of the elastic member, the elastic member has a plate shape at least at the tip side, the plate shape having a main surface and a tip surface that forms a tip side edge in combination with the main surface, the main surface facing the surface of the electrophotographic photosensitive member;

assuming that, on the tip surface, a hypothetical first line segment in parallel to the tip side edge at a distance of 10 μm from the tip side edge and having the same length as the tip side edge is drawn, designating a length of the first line segment as L, and defining, in the first line segment,

P1 to be a point that is (1/10)L from one end of the first line segment,

P2 to be a point that is (2/10)L from the one end of the first line segment,

P3 to be a point that is (3/10)L from the one end of the first line segment,

P4 to be a point that is (4/10)L from the one end of the first line segment,

P5 to be a point that is (5/10)L from the one end of the first line segment,

P6 to be a point that is (6/10)L from the one end of the first line segment,

P7 to be a point that is (7/10)L from the one end of the first line segment,

P8 to be a point that is (8/10)L from the one end of the first line segment, and

P9 to be a point that is (9/10)L from the one end of the first line segment, and

designating, on the first line segment, a total of 630 points comprising, centered on each of P1 to P9, 70 points at each of the P1 to P9 on a 1 μm pitch, an average value of elastic modulus values obtained by measurement at each of locations of the 630 points using a scanning probe microscope is from 15 MPa to 470 MPa and coefficient of variation for the elastic modulus is not more than 7.0%;

|HM1−HM2|≤0.30 N/mm 2 where HM1 is Martens hardness of the elastic member measured at the location of P5 and HM2 is Martens hardness of the elastic member measured at the location that is a distance of 500 μm from the tip side edge on a bisector that is provided on supposition that a hypothetical bisector of an angle made between the main surface and the tip surface is drawn in a cross section of the elastic member that is orthogonal to the tip side edge and the tip surface that contains P5,

the toner comprises a toner particle and an external additive,

the external additive has a number-average primary particle diameter of 5 to 25 nm,

when a coverage ratio on a surface of the toner particle by the external additive, as measured with an X-ray photoelectron spectrometer, is defined as X1, the X1 is from 50 to 85 area %, and

when a theoretical coverage ratio on the surface of the toner particle by the external additive is defined as X2, a spreading index given by formula (1) below satisfies formula (2) below:

(1) spreading index= X 1/ X 2

(2) spreading index≥−0.0042× X 1+0.60.

2. The electrophotographic apparatus according to claim 1 , wherein the external additive comprises silica fine particles.

3. The electrophotographic apparatus according to claim 1 , wherein the X1 is from 60 to 80 area %.

4. The electrophotographic apparatus according to claim 1 , wherein the |HM1−HM2| is not more than 0.10 N/mm 2 .

5. The electrophotographic apparatus according to claim 1 , wherein when an immobilization percentage of the external additive relative to the toner particle is defined as F, the F is at least 75%.

6. The electrophotographic apparatus according to claim 1 , wherein the external additive further comprises a hydrotalcite compound.

7. The electrophotographic apparatus according to claim 1 , wherein

the spreading index is 0.51 to 0.56, and

a value of −0.0042×X1+0.60 is 0.25 to 0.35.

8. A process cartridge detachably disposed in an apparatus main body of an electrophotographic apparatus, the process cartridge comprising:

an electrophotographic photosensitive member having a support and a photosensitive layer on the support;

a developing unit containing a toner and for forming a toner image on a surface of the electrophotographic photosensitive member by developing a latent image formed on the surface of the electrophotographic photosensitive member with the toner; and

a cleaning blade,

wherein

the cleaning blade comprises

a polyurethane-containing elastic member, and

a support member that supports the elastic member,

the cleaning blade is disposed so that a portion of the elastic member is in contact with the surface of the electrophotographic photosensitive member,

when a side of the elastic member in contact with the surface of the electrophotographic photosensitive member is defined as a tip side of the elastic member the elastic member has a plate shape at least at said tip side, the plate shape having a main surface and a tip surface that forms a tip side edge in combination with the main surface, the main surface facing the surface of the electrophotographic photosensitive member;

assuming that, on the tip surface, a hypothetical first line segment in parallel to the tip side edge at a distance of 10 μm from the tip side edge and having the same length as the tip side edge is drawn, designating a length of the first line segment as L, and defining, in the first line segment,

P1 to be a point that is (1/10)L from one end of the first line segment,

P2 to be a point that is (2/10)L from the one end of the first line segment,

P3 to be a point that is (3/10)L from the one end of the first line segment,

P4 to be a point that is (4/10)L from the one end of the first line segment,

P5 to be a point that is (5/10)L from the one end of the first line segment,

P6 to be a point that is (6/10)L from the one end of the first line segment,

P7 to be a point that is (7/10)L from the one end of the first line segment,

P8 to be a point that is (8/10)L from the one end of the first line segment, and

P9 to be a point that is (9/10)L from the one end of the first line segment, and

designating, on the first line segment, a total of 630 points comprising, centered on each of P1 to P9, of 70 points at each of the P1 to P9 on a 1 μm pitch, an average value of elastic modulus values obtained by measurement at each of locations of the 630 points using a scanning probe microscope is from 15 MPa to 470 MPa and coefficient of variation for the elastic modulus is not more than 7.0%,

|HM1−HM2|≤0.30 N/mm 2 where HM1 is Martens hardness of the elastic member measured at the location of P5 and HM2 is Martens hardness of the elastic member measured at the location that is a distance of 500 μm from the tip side edge on a bisector that is provided on supposition that a hypothetical bisector of an angle made between the main surface and the tip surface is drawn in a cross section of the elastic member that is orthogonal to the tip side edge and the tip surface that contains P5,

the toner comprises a toner particle and an external additive,

the external additive has a number-average primary particle diameter of 5 to 25 nm;

when a coverage ratio on a surface of the toner particle by the external additive, as measured with an X-ray photoelectron spectrometer, is defined as X1, the X1 is from 50 to 85 area %, and

when a theoretical coverage ratio on the surface of the toner particle by the external additive is defined as X2, a spreading index given by formula (1) below satisfies formula (2) below:

(1) spreading index= X 1/ X 2

(2) spreading index≥−0.0042× X 1+0.60.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 31, 2022
From: FUMITA, HIDEKAZU; YAMAWAKI, KENTARO; YOSHIDA, SARA; KOSAKI, YUSUKE; KATSURA, TAIJI; INOUE, SYOJI; YAMAMOTO, ARIHIRO
To: CANON KABUSHIKI KAISHA
Reel/Frame 060945/0069 →
Priority Claims (1)
JP JP2021-064938 · Apr 6, 2021 · national
Continuity (1)
Related Publication 20220334530A1 · Oct 20, 2022
Cited By (6)
US 12,429,790 US 12,535,751 US 12,585,209 US 12,596,315 US 12,631,982 US 12,645,164