IP Library Granted Patent US 12,418,027
Granted Patent B2
US 12,418,027 · App. 17/672,960 · Granted Sep 16, 2025

Plasticizer-inclusive polymeric-inorganic hybrid layer for a lithium anode in a lithium-sulfur battery

Inventors: You Li (Sunnyvale, CA); Jesse Baucom (Sunnyvale, CA); Elena Rogojina (San Jose, CA); Chandra B. KC (San Jose, CA); Jingning Shan (San Jose, CA); Jerzy Gazda (Austin, TX); Ratnakumar Bugga (Arcadia, CA)
Assignee: Lyten, Inc.
H01M4/62H01M10/0525H01M2004/027
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Quick Facts
Patent No.
US 12,418,027
App. No.
17/672,960
Granted
Sep 16, 2025
Kind
B2
Abstract

A lithium-sulfur battery including an anode structure, a cathode, a separator, and an electrolyte is provided. A protective layer may form within the anode structure responsive to operational discharge-charge cycling of the lithium-sulfur battery. The protective layer may include a polymeric backbone chain formed of interconnected carbon atoms collectively defining a segmental motion of the protective layer. Additional polymeric chains may be cross-linked to one another and at least some carbon atoms of the polymeric backbone chain. Each additional polymeric chain may be formed of interconnected monomer units. A plasticizer may be dispersed throughout the protective layer without covalently bonding to the polymeric backbone chain. The plasticizer may separate adjacent monomer units of at least some additional polymeric chains. Increasing separation of adjacent monomer units increases a cooperative segmental mobility of the additional polymeric chains and ionic conductivity of the protective layer.

Claims (15)

1. A lithium-sulfur battery comprising:

a cathode;

an anode structure positioned opposite to the cathode, the anode structure comprising:

a single layer of solid lithium;

a solid-electrolyte interphase layer formed on the single layer of solid lithium; and

a protective layer formed on and at least partially disposed within the solid-electrolyte interphase layer responsive to operational discharge-charge cycling of the lithium-sulfur battery, the protective layer comprising:

a polymeric backbone chain formed of interconnected carbon atoms collectively defining a cooperative segmental mobility of the protective layer;

a plurality of additional polymeric chains cross-linked to one another and to at least some carbon atoms of the polymeric backbone chain; and

a plasticizer dispersed throughout the protective layer and configured to separate at least some of the plurality of additional polymeric chains and increase the cooperative segmental mobility of the protective layer;

a separator positioned between the anode structure and the cathode; and

an electrolyte dispersed throughout the cathode and in contact with the anode structure, wherein the protective layer is characterized by a glass transition temperature of between 60° C. and 81° C. and forms a cross-linked three-dimensional (3D) polymeric lattice characterized by chemical resistance to dissolution in the electrolyte.

2. The lithium-sulfur battery of claim 1 , wherein the protective layer is configured to melt at the glass transition temperature.

3. The lithium-sulfur battery of claim 1 , wherein an increase in the glass transition temperature is associated with a decrease in the cooperative segmental mobility of the protective layer.

4. The lithium-sulfur battery of claim 3 , wherein the decrease in the cooperative segmental mobility of the protective layer is associated with a decrease in a lithium ion (Li + ) conductivity associated with the protective layer.

5. The lithium-sulfur battery of claim 1 , wherein an increase in an amount of the plasticizer is associated with an increase in a lithium ion (Li + ) conductivity associated with the protective layer.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 24, 2022
From: LI, YOU; BAUCOM, JESSE; ROGOJINA, ELENA; KC, CHANDRA B.; SHAN, JINGNING; GAZDA, JERZY; BUGGA, RATNAKUMAR
To: LYTEN, INC.
Reel/Frame 059091/0297 →
Continuity (7)
Continuation In Part 17666753 · Feb 8, 2022
Continuation In Part 17584666 · Jan 26, 2022
Continuation In Part 17578240 · Jan 18, 2022
Continuation In Part 17563183 · Dec 28, 2021
Continuation In Part 17383803 · Jul 23, 2021
Provisional Application 63149894 · Feb 16, 2021
Related Publication 20220271291A1 · Aug 25, 2022
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