IP Library Granted Patent US 11,309,545
Granted Patent B2
US 11,309,545 · App. 17/383,803 · Granted Apr 19, 2022

Carbonaceous materials for lithium-sulfur batteries

Inventors: Anurag Kumar (Sunnyvale, CA); Jeffrey Bell (Santa Clara, CA); Qianwen Huang (San Jose, CA); Jesse Baucom (Sunnyvale, CA); You Li (Sunnyvale, CA); John Thorne (Sunnyvale, CA); Karel Vanheusden (Woodside, CA); Elena Rogojina (San Jose, CA); Jerzy Gazda (Austin, TX)
Assignee: LytEn, Inc.
H01M4/621C01B32/05H01M10/052C01P2004/02C01P2004/50C01P2004/61C01P2004/62C01P2004/64C01P2006/12C01P2006/16C01P2006/40
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Quick Facts
Patent No.
US 11,309,545
App. No.
17/383,803
Granted
Apr 19, 2022
Kind
B2
Abstract

A composition of matter may include pores and non-tri-zone particles and tri-zone particles. In one implementation, each tri-zone particle may include carbon fragments intertwined with each other and separated from one another by mesopores. Each tri-zone particle may also include a deformable perimeter that may coalesce with adjacent non-tri-zone particles or tri-zone particles. In some aspects, the tri-zone particles may include aggregates formed by a multitude of the tri-zone particles joined together. In some aspects, mesopores may be interspersed throughout the aggregates. Each tri-zone particle may also include agglomerates, where each agglomerate includes a multitude of the aggregates joined together. In some aspects, macropores may be interspersed throughout the aggregates.

Claims (18)

1. A composition of matter including a plurality of pores, the composition of matter comprising:

a plurality of non-tri-zone particles;

a plurality of tri-zone particles, each tri-zone particle including:

a plurality of carbon fragments intertwined with each other and separated from one another by mesopores; and

a deformable perimeter configured to coalesce with one or more adjacent non-tri-zone particles or tri-zone particles;

a plurality of aggregates, each aggregate including a multitude of the tri-zone particles joined together, each aggregate having a principal dimension in a range between 10 nanometers (nm) and 10 micrometers (μm);

a plurality of mesopores interspersed throughout the plurality of aggregates, each mesopore having a principal dimension between 3.3 nanometers (nm) and 19.3 nm;

a plurality of agglomerates, each agglomerate including a multitude of the aggregates joined to each other, each agglomerate having a principal dimension in an approximate range between 0.1 μm and 1,000 μm; and

a plurality of macropores interspersed throughout the plurality of aggregates, each macropore having a principal dimension between 0.1 μm and 1,000 μm.

2. The composition of matter of claim 1 , further including a selectively permeable shell configured to form a separated liquid phase on one or more exposed surfaces of the composition of matter.

3. The composition of matter of claim 1 , further including an electrolyte dispersed within the composition of matter.

4. The composition of matter of claim 1 , wherein each of the pores has a principal dimension in an approximate range between 0 nanometers (nm) and 32.3 nm.

5. The composition of matter of claim 1 , wherein the composition of matter has an electrical conductivity in an approximate range between 100 S/m to 20,000 S/m at a pressure of 12,000 pounds per square in (psi).

6. The composition of matter of claim 1 , wherein at least some agglomerates are connected to each other with one or more polymer-based binders.

7. The composition of matter of claim 1 , wherein each of the tri-zone particles includes:

a first porosity region located around a center of each of the tri-zone particles, the first porosity region including first pores; and

a second porosity region surrounding the first porosity region, the second porosity region including second pores.

8. The composition of matter of claim 7 , wherein the first pores define a first pore density, and the second pores define a second pore density different the first pore density.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 12, 2021
From: KUMAR, ANURAG; BELL, JEFFREY; HUANG, QIANWEN; BAUCOM, JESSE; LI, YOU; THORNE, JOHN; VANHEUSDEN, KAREL; ROGOJINA, ELENA; GAZDA, JERZY
To: LYTEN, INC.
Reel/Frame 057162/0066 →
Continuity (11)
Continuation In Part 17236291 · Apr 21, 2021
Continuation In Part 17209038 · Mar 22, 2021
Continuation In Part 16942229 · Jul 29, 2020
Continuation In Part 16785020 · Feb 7, 2020
Continuation In Part 16785076 · Feb 7, 2020
Provisional Application 63179106 · Apr 23, 2021
Provisional Application 63018930 · May 1, 2020
Provisional Application 63019145 · May 1, 2020
Provisional Application 62942103 · Nov 30, 2019
Provisional Application 62926225 · Oct 25, 2019
Related Publication 20210367241A1 · Nov 25, 2021
Cited By (10)
US 12,371,326 US 12,424,615 US 12,606,441 US 12,630,427 US 12,649,663 US 12,649,694 US 12,655,024 US 12,667,617 US 12,686,642 US 12,698,400