IP Library Granted Patent US 12,237,762
Granted Patent B2
US 12,237,762 · App. 17/673,044 · Granted Feb 25, 2025

Dual-source facility power system

Inventor: Paul Wilkinson Dent (Pittsboro, NC)
Assignee: Koolbridge Solar, Inc.
H02M1/32H02J3/00H02J3/007H02J3/38H02J3/388H02J7/0068H02J7/35H02J9/061H02M1/36H02M7/537H02M7/53871H02H3/16H02J2300/00H02J2300/22Y02A30/00Y02B10/10Y02E10/56
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 12,237,762
App. No.
17/673,044
Granted
Feb 25, 2025
Kind
B2
Abstract

A dual-source facility power system includes a first electrical interface configured to receive DC power from at least one photovoltaic panel; a second electrical interface configured to receive AC power from an electric utility grid; a third electrical interface configured to deliver AC power to one or more branch circuits or appliances; and a controller. The controller is configured to monitor characteristics of AC power received from the electric utility grid. When one or more such characteristics fail to meet one or more predetermined specifications, the controller is further configured to disconnect the second electrical interface; deliver, to one or more branch circuits or appliances, AC power derived from DC power received from the at least one photovoltaic panel; and individually monitor AC current delivered to one or more of the branch circuits or appliances.

Claims (67)

1. A dual-source facility power system robust against grid outages, comprising:

a first electrical interface configured to receive DC power from at least one photovoltaic panel;

a second electrical interface configured to receive AC power from an electric utility grid;

a third electrical interface configured to deliver AC power to one or more branch circuits or appliances, each through a single overcurrent protection device; and

a controller configured to monitor characteristics of AC power received from the electric utility grid, and further configured to, when one or more such characteristics fail to meet one or more predetermined specifications:

disconnect the second electrical interface;

deliver, to one or more branch circuits or appliances, AC power derived from DC power received from the at least one photovoltaic panel; and

individually monitor AC current delivered to one or more of the branch circuits or appliances;

wherein, for each branch circuit or appliance, both AC power received from the electric utility grid and AC power derived from DC power received from the at least one photovoltaic panel flow through the same overcurrent protection device; and

wherein, when the second electrical interface is not disconnected, the system is configured to

deliver, to one or more first branch circuits or appliances, AC power received from the electric utility grid; and

deliver, to one or more second branch circuits or appliances, AC power derived from DC power.

2. The system of claim 1 wherein the second electrical interface is further configured to deliver AC power, derived from DC power received from the at least one photovoltaic panel, to the electric utility grid.

3. The system of claim 1 wherein the controller is further configured to select to which of the branch circuits or appliances AC power is delivered.

4. The system of claim 3 wherein the controller is further configured to consider the present and/or recent past current consumption of one or more branch circuits or appliances in selecting to which of the branch circuits or appliances AC power is delivered.

5. The system of claim 1 further comprising:

a fourth electrical interface configured to receive DC power from a rechargeable battery or to deliver DC power to recharge the battery; and

wherein the controller is further configured to deliver, to one or more branch circuits or appliances, AC power derived from DC power received from the battery.

6. The system of claim 5 wherein the one or more branch circuits or appliances to which AC power derived from DC power is delivered comprises fewer than all branch circuits or appliances in a facility in which the system is deployed.

7. The system of claim 6 wherein the controller is further configured to select to which of the branch circuits or appliances AC power is delivered in response to input received from a user.

8. The system of claim 1 wherein the controller is further configured to, when the second electrical interface is not disconnected:

receive DC power from the at least one photovoltaic panel;

if the battery is less than fully charged, deliver DC power to recharge the battery;

convert excess DC power received from the at least one photovoltaic panel, over the DC power delivered to recharge the battery, to AC power;

deliver the converted AC power to one or more branch circuits or appliances; and

deliver excess converted AC power, over the AC power delivered to one or more branch circuits or appliances, to the electric utility grid.

9. The system of claim 1 wherein the controller is further configured to:

monitor characteristics of AC power derived from DC power that is delivered to one or more branch circuits or appliances; and

in response to one or more such characteristics failing to meet predetermined specifications, discontinue delivering AC power derived from DC power to any branch circuits or appliances.

10. The system of claim 1 further comprising one or more DC to AC power conversion apparatuses.

11. The system of claim 10 wherein at least one DC to AC power conversion apparatus is configured to output a constant AC voltage level.

12. The system of claim 10 wherein at least one DC to AC power conversion apparatus is configured to supply AC current at an AC voltage level determined by the electric utility grid.

13. The system of claim 1 wherein the controller is further configured to monitor operating conditions of selected components, and to alert a user if one or more components is inoperative or operates outside of predetermined specifications.

14. A method of delivering power to a facility during an electric utility grid outage, comprising:

receiving DC power from at least one photovoltaic panel;

receiving AC power from an electric utility grid;

delivering AC power to one or more branch circuits or appliances;

protecting each branch circuit or appliance from overcurrent;

monitoring characteristics of AC power received from the electric utility grid; and

when one or more such characteristics fails to meet one or more predetermined specifications:

disconnecting from the electric utility grid;

delivering, to one or more branch circuits or appliances, AC power derived from DC power received from the at least one photovoltaic panel; and

individually monitoring AC current delivered to one or more of the branch circuits or appliances; and

when the electric utility grid is not disconnected,

delivering, to one or more first branch circuits or appliances, AC power received from the electric utility grid; and

delivering, to one or more second branch circuits or appliances, AC power derived from DC power;

wherein protecting each branch circuit or appliance from overcurrent comprising causing both AC power received from the electric utility grid and AC power derived from DC power received from the at least one photovoltaic panel flow through the same overcurrent protection device.

15. The method of claim 14 further comprising delivering AC power, derived from DC power received from the at least one photovoltaic panel, to the electric utility grid.

16. The method of claim 14 further comprising selecting to which of the branch circuits or appliances AC power is delivered.

17. The method of claim 16 wherein selecting to which of the branch circuits or appliances AC power is delivered comprises considering the present and/or recent past current consumption of one or more branch circuits or appliances.

18. The method of claim 14 further comprising:

receiving DC power from a rechargeable battery or to delivering DC power to recharge the battery; and

delivering, to one or more branch circuits or appliances, AC power derived from DC power received from the battery.

19. The method of claim 18 wherein delivering AC power derived from DC power to one or more branch circuits or appliances comprises delivering AC power derived from DC power to fewer than all branch circuits or appliances in a facility in which the system is deployed.

20. The method of claim 19 further comprising selecting to which of the branch circuits or appliances AC power is delivered in response to input received from a user.

21. The method of claim 14 further comprising, when the electric utility grid is not disconnected:

receiving DC power from the at least one photovoltaic panel;

if the battery is less than fully charged, delivering DC power to recharge the battery;

converting excess DC power received from the at least one photovoltaic panel, over the DC power delivered to recharge the battery, to AC power;

delivering the converted AC power to one or more branch circuits or appliances; and

delivering excess converted AC power, over the AC power delivered to one or more branch circuits or appliances, to the electric utility grid.

22. The method of claim 14 further comprising:

monitoring characteristics of AC power derived from DC power that is delivered to one or more branch circuits or appliances; and

in response to one or more such characteristics failing to meet predetermined specifications, discontinuing delivering AC power derived from DC power to any branch circuits or appliances.

23. The method of claim 14 wherein delivering AC power derived from DC power comprises delivering AC power from a DC to AC power conversion apparatus configured to output a constant AC voltage level.

24. The method of claim 15 wherein delivering AC power derived from DC power comprises delivering AC power from a DC to AC power conversion apparatus configured to supply AC current at an AC voltage level determined by the electric utility grid.

25. The method of claim 14 further comprising monitoring operating conditions of selected components, and alerting a user if one or more components is inoperative or operates outside of predetermined specifications.

Assignments (2)
CHANGE OF NAME Recorded Feb 25, 2026
From: KOOLBRIDGE SOLAR, INC.
To: KOOLBRIDGE ENERGY, INC.
Reel/Frame 074967/0357 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 16, 2022
From: DENT, PAUL WILKINSON
To: KOOLBRIDGE SOLAR, INC.
Reel/Frame 059025/0942 →
Continuity (6)
Continuation 16532163 · Aug 5, 2019
Continuation 16233556 · Dec 27, 2018
Continuation 14749339 · Jun 24, 2015
Continuation 14062884 · Oct 24, 2013
Continuation 13103070 · May 8, 2011
Related Publication 20220173608A1 · Jun 2, 2022
References Cited (170)
US 3340457A · Schmitz · 1967 [cited by applicant]
US 3805141A · Pompa, Jr. et al. · 1974 [cited by applicant]
US 3958174A · Studtmann et al. · 1976 [cited by applicant]
US 4084220A · Akamatsu · 1978 [cited by applicant]
US 4180853A · Scorso, Jr. et al. · 1979 [cited by applicant]
US 4204268A · Vivirito · 1980 [cited by applicant]
US 4320449A · Carroll · 1982 [cited by applicant]
US 4803611A · Sashida et al. · 1989 [cited by applicant]
US 4882120A · Roe et al. · 1989 [cited by applicant]
US 5226077A · Lynn et al. · 1993 [cited by applicant]
US 5270636A · Lafferty · 1993 [cited by applicant]
US 5373433A · Thomas · 1994 [cited by applicant]
US 5424894A · Briscall et al. · 1995 [cited by applicant]
US 5479086A · Konstanzer · 1995 [cited by applicant]
US 5499178A · Mohan · 1996 [cited by applicant]
US 5625276A · Scott et al. · 1997 [cited by applicant]
US 5680302A · Iwata et al. · 1997 [cited by applicant]
US 5714869A · Tamechika et al. · 1998 [cited by applicant]
US 5726505A · Yamada et al. · 1998 [cited by applicant]
US 5898585A · Sirichote et al. · 1999 [cited by applicant]
US 5930128A · Dent · 1999 [cited by applicant]
US 5991645A · Yuen et al. · 1999 [cited by applicant]
US 6051954A · Nagao et al. · 2000 [cited by applicant]
US 6154379A · Okita · 2000 [cited by applicant]
US 6545885B2 · Nishimura et al. · 2003 [cited by applicant]
US 6545887B2 · Smedley et al. · 2003 [cited by applicant]
US 6791211B1 · Flegel · 2004 [cited by applicant]
US 6930897B2 · Jungreis et al. · 2005 [cited by applicant]
US 7057485B2 · Preusse et al. · 2006 [cited by applicant]
US 7082040B2 · Raddi et al. · 2006 [cited by applicant]
US 7088601B2 · Tracy et al. · 2006 [cited by applicant]
US 7138730B2 · Lai · 2006 [cited by applicant]
US 7339287B2 · Jepsen et al. · 2008 [cited by applicant]
US 7411802B2 · Victor et al. · 2008 [cited by applicant]
US 7474016B2 · Wang et al. · 2009 [cited by applicant]
US 7616467B2 · Mallwitz · 2009 [cited by applicant]
US 7710752B2 · West · 2010 [cited by applicant]
US 7817450B2 · Fornage · 2010 [cited by applicant]
US 7843714B2 · Bremicker et al. · 2010 [cited by applicant]
US 7957168B2 · Zacharias et al. · 2011 [cited by applicant]
US 8023288B2 · Engel et al. · 2011 [cited by applicant]
US 8184460B2 · O'Brien et al. · 2012 [cited by applicant]
US 8278892B2 · Friebe et al. · 2012 [cited by applicant]
US 8441820B2 · Shen et al. · 2013 [cited by applicant]
US 8456865B1 · Bianchi et al. · 2013 [cited by applicant]
US 8482155B2 · Choi et al. · 2013 [cited by applicant]
US 8582331B2 · Frisch et al. · 2013 [cited by applicant]
US 8736102B1 · Gao et al. · 2014 [cited by applicant]
US 8736111B2 · Song et al. · 2014 [cited by applicant]
US 8837178B2 · Fornage · 2014 [cited by applicant]
US 8891211B2 · Dent · 2014 [cited by applicant]
US 8937822B2 · Dent · 2015 [cited by applicant]
US 8963372B2 · Takano et al. · 2015 [cited by applicant]
US 8963512B2 · Takano · 2015 [cited by applicant]
US 9048740B2 · Gray et al. · 2015 [cited by applicant]
US 9093922B2 · Ceu · 2015 [cited by applicant]
US 9172296B2 · Seymour et al. · 2015 [cited by applicant]
US 9263183B2 · Chapman et al. · 2016 [cited by applicant]
US 9455645B1 · Zhou et al. · 2016 [cited by applicant]
US 9583946B2 · Fornage · 2017 [cited by applicant]
US 9806628B2 · Chapman et al. · 2017 [cited by applicant]
US 10180695B1 · Bikulcius · 2019 [cited by applicant]
US 20020047455A1 · Dhyanchand et al. · 2002 [cited by applicant]
US 20030094929A1 · Pendell · 2003 [cited by applicant]
US 20030094931A1 · Reynolds · 2003 [cited by applicant]
US 20030169548A1 · Clarey et al. · 2003 [cited by applicant]
US 20030179063A1 · Preusse et al. · 2003 [cited by applicant]
US 20040100149A1 · Lai · 2004 [cited by applicant]
US 20050001598A1 · Belokon et al. · 2005 [cited by applicant]
US 20050056021A1 · Belokon et al. · 2005 [cited by applicant]
US 20050073292A1 · Hastings et al. · 2005 [cited by applicant]
US 20050139259A1 · Steigerwald et al. · 2005 [cited by applicant]
US 20050141154A1 · Consadori · 2005 [cited by examiner]
US 20050174813A1 · Dou et al. · 2005 [cited by applicant]
US 20050180083A1 · Takahara et al. · 2005 [cited by applicant]
US 20050275386A1 · Jepsen et al. · 2005 [cited by applicant]
US 20060158037A1 · Danley et al. · 2006 [cited by applicant]
US 20070047277A1 · Konishi et al. · 2007 [cited by applicant]
US 20070095062A1 · Chertok · 2007 [cited by applicant]
US 20070292724A1 · Gilchrist · 2007 [cited by applicant]
US 20080192519A1 · Iwata et al. · 2008 [cited by applicant]
US 20080291706A1 · Seymour et al. · 2008 [cited by applicant]
US 20090003024A1 · Knaup · 2009 [cited by applicant]
US 20090027932A1 · Haines · 2009 [cited by examiner]
US 20090073726A1 · Babcock · 2009 [cited by applicant]
US 20090103340A1 · Bremicker et al. · 2009 [cited by applicant]
US 20090161392A1 · Zhang et al. · 2009 [cited by applicant]
US 20090184706A1 · Duric et al. · 2009 [cited by applicant]
US 20090206666A1 · Sella et al. · 2009 [cited by applicant]
US 20090244947A1 · Fornage · 2009 [cited by applicant]
US 20090296434A1 · De Rooij et al. · 2009 [cited by applicant]
US 20100064424A1 · Hsu et al. · 2010 [cited by applicant]
US 20100071744A1 · Peurach et al. · 2010 [cited by applicant]
US 20100091529A1 · Jackman et al. · 2010 [cited by applicant]
US 20100135051A1 · Mallwitz · 2010 [cited by applicant]
US 20110013438A1 · Frisch et al. · 2011 [cited by applicant]
US 20110019316A1 · Zhan et al. · 2011 [cited by applicant]
US 20110037600A1 · Takehara et al. · 2011 [cited by applicant]
US 20110043160A1 · Serban · 2011 [cited by applicant]
US 20110088741A1 · Dunton et al. · 2011 [cited by applicant]
US 20110090607A1 · Luebke et al. · 2011 [cited by applicant]
US 20110096581A1 · Hallak · 2011 [cited by applicant]
US 20110140520A1 · Lee · 2011 [cited by applicant]
US 20110140535A1 · Choi et al. · 2011 [cited by applicant]
US 20110198936A1 · Graovac et al. · 2011 [cited by applicant]
US 20110285354A1 · Iwasa · 2011 [cited by applicant]
US 20110292705A1 · Fornage · 2011 [cited by applicant]
US 20110301772A1 · Zuercher et al. · 2011 [cited by applicant]
US 20120007459A1 · Mondal et al. · 2012 [cited by applicant]
US 20120048325A1 · Matsuo et al. · 2012 [cited by applicant]
US 20120049637A1 · Teichmann et al. · 2012 [cited by applicant]
US 20120112557A1 · Sager · 2012 [cited by applicant]
US 20120113695A1 · Chivite Zabalza et al. · 2012 [cited by applicant]
US 20120113696A1 · Voigtlaender · 2012 [cited by applicant]
US 20120228938A1 · Thieringer et al. · 2012 [cited by applicant]
US 20120242145A1 · Espeut, Jr. · 2012 [cited by applicant]
US 20130057997A1 · Dent · 2013 [cited by applicant]
US 20130058144A1 · Hiramatsu et al. · 2013 [cited by applicant]
US 20130070494A1 · Rotzoll · 2013 [cited by applicant]
US 20130155741A1 · Takano · 2013 [cited by applicant]
US 20130181655A1 · Yokoyama et al. · 2013 [cited by applicant]
US 20130181703A1 · Ausserlechner · 2013 [cited by applicant]
US 20130245614A1 · Seebruch · 2013 [cited by applicant]
US 20130250624A1 · Fornage · 2013 [cited by examiner]
US 20130320929A1 · Walker et al. · 2013 [cited by applicant]
US 20130322136A1 · Ceu · 2013 [cited by applicant]
US 20140049198A1 · Ooyama et al. · 2014 [cited by applicant]
US 20140062206A1 · Bryson · 2014 [cited by applicant]
US 20140084702A1 · Chapman et al. · 2014 [cited by applicant]
US 20140153303A1 · Potharaju · 2014 [cited by applicant]
US 20140266289A1 · Della Sera et al. · 2014 [cited by applicant]
US 20150008748A1 · Deboy et al. · 2015 [cited by applicant]
US 20150043110A1 · Dent · 2015 [cited by applicant]
US 20150207401A1 · Zhang et al. · 2015 [cited by applicant]
US 20150217656A1 · Loftus et al. · 2015 [cited by applicant]
US 20150229131A1 · Gerhardinger · 2015 [cited by applicant]
US 20150295413A1 · Dent · 2015 [cited by applicant]
US 20150349708A1 · Moslehi · 2015 [cited by applicant]
US 20160036235A1 · Getsla · 2016 [cited by applicant]
US 20160065090A1 · Dent · 2016 [cited by applicant]
US 20160224083A1 · Dent et al. · 2016 [cited by applicant]
US 20160226560A1 · Dent · 2016 [cited by applicant]
US 20160261226A1 · Hamilton et al. · 2016 [cited by applicant]
US 20160276837A1 · Manjrekar · 2016 [cited by applicant]
US 20180006601A1 · Dent · 2018 [cited by applicant]
US 20180026550A1 · Dent · 2018 [cited by applicant]
CN 101350569A · 2009 [cited by applicant]
CN 202444440U · 2012 [cited by applicant]
DE 102008018497A1 · 2009 [cited by applicant]
EP 2544354A2 · 2013 [cited by applicant]
EP 2698894A2 · 2014 [cited by applicant]
EP 2053730B1 · 2015 [cited by applicant]
EP 2291906B1 · 2016 [cited by applicant]
GB 1433402A · 1976 [cited by applicant]
GB 2483879B · 2012 [cited by applicant]
WO 02093655A1 · 2002 [cited by applicant]
WO 2006081531A2 · 2006 [cited by applicant]
WO 2010061392A1 · 2010 [cited by applicant]
WO 2010130273A1 · 2010 [cited by applicant]
WO 2012054492A1 · 2012 [cited by applicant]
WO 2012066493A2 · 2012 [cited by applicant]
WO 2012105737A1 · 2012 [cited by applicant]
WO 2012140495A2 · 2012 [cited by applicant]
WO 2016033394A1 · 2016 [cited by applicant]
WO 2016204830A1 · 2016 [cited by applicant]
PTAB Judgment, Final Written Decision re IPR2022-00013 for U.S. Pat. No. 10,784,710B2; Paper 27, Apr. 17, 2023, pp. 1-59. [cited by applicant]
PTAB Judgment, Final Written Decision re IPR2022-00010 for U.S. Pat. No. 8,937,822B2; Paper 27, Apr. 17, 2023, pp. 1-39. [cited by applicant]
PTAB Judgment, Final Written Decision re IPR2022-00007for U.S. Pat. No. 8,937,822B2; Paper 28, Apr. 17, 2023, pp. 1-63. [cited by applicant]
Intersil, George E. Danz, HIP4080, 80V High Frequency H-Bridge Driver, Application Note. AN9324.4, Mar. 2003. [cited by applicant]
Ahmed, K. et al., “Passive Filter Design for Three-Phase Inverter Interfacing in Distributed Generation”, 2007 Compatibility in Power Electronics, May 29-Jun. 1, 2007, pp. 1-9, Gdansk, Poland. [cited by applicant]