Break-wire conductor manufacturing methods
A method of producing an article of manufacture includes printing a break-wire conductive-material pattern via an additive-manufacturing process and applying the break-wire conductive-material pattern to a surface of a component. A shape of the break-wire conductive-material pattern fits the surface of the component.
1. A method of producing an article of manufacture, the method comprising in a sequential order of steps:
three dimensional (3D) printing a break-wire conductive-material pattern on a dissolvable support material;
dissolving the dissolvable support material on which the break-wire conductive-material pattern has been 3D printed to form the break-wire conductive-material pattern;
applying a non-conductive barrier layer to a component; and
applying the break-wire conductive-material pattern directly onto the non-conductive barrier layer on a surface of the component, thereby forming the article of manufacture;
wherein a shape of the break-wire conductive-material pattern fits the surface of the component.
2. The method of claim 1 , wherein the component is composed of a non-conductive material.
3. The method of claim 2 , wherein the component comprises non-conductive plastic.
4. The method of claim 1 , wherein the component is composed of a conductive material and the surface comprises the non-conductive barrier layer.
5. The method of claim 1 , further comprising:
3D printing a second break-wire conductive-material pattern and dissolving a support material on which the second break-wire conductive-material pattern has been printed;
applying the second break-wire conductive-material pattern to other surface portions of the component; and
wherein the break-wire conductive-material pattern and the second break-wire conductive-material pattern do not overlap one another.
6. The method of claim 1 , further comprising, before the applying the break-wire conductive-material pattern to the surface of the component, printing the component via an additive-manufacturing process.
7. A method of producing an article of manufacture, the method comprising in a sequential order of steps:
three dimensional (3D) printing a break-wire conductive-material pattern on a dissolvable support material;
dissolving the dissolvable support material on which the break-wire conductive-material pattern has been 3D printed to form the break-wire conductive-material pattern;
applying the break-wire conductive-material pattern to a surface of a component, thereby forming the article of manufacture;
3D printing a second break-wire conductive-material pattern on a dissolvable support material;
dissolving the dissolvable support material on which the second break-wire conductive-material pattern has been printed; and
applying the second break-wire conductive-material pattern to other surface portions of the component;
wherein the break-wire conductive-material pattern and the second break-wire conductive-material pattern do not overlap one another.
8. The method of claim 7 , wherein a shape of the break-wire conductive-material pattern fits the surface of the component.
9. The method of claim 7 , wherein a shape of the second break-wire conductive-material pattern fits the other surface portions of the component.
10. The method of claim 7 , wherein the component is composed of a non-conductive material.
11. The method of claim 10 , wherein the component comprises non-conductive plastic.