IP Library Granted Patent US 11,550,226
Granted Patent B2
US 11,550,226 · App. 17/685,781 · Granted Jan 10, 2023

Configuring optical layers in imprint lithography processes

Inventors: Vikramjit Singh (Pflugerville, TX); Michael Nevin Miller (Austin, TX); Frank Y. Xu (Austin, TX); Shuqiang Yang (Austin, TX)
Assignee: Magic Leap, Inc.
G03F7/7015G02B1/118G03F7/0002
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Quick Facts
Patent No.
US 11,550,226
App. No.
17/685,781
Granted
Jan 10, 2023
Kind
B2
Abstract

An imprint lithography method of configuring an optical layer includes selecting one or more parameters of a nanolayer to be applied to a substrate for changing an effective refractive index of the substrate and imprinting the nanolayer on the substrate to change the effective refractive index of the substrate such that a relative amount of light transmittable through the substrate is changed by a selected amount.

Claims (51)

1. A optical layer comprising:

a substrate having a first side and a second side opposite the first side;

one or more functional patterns disposed on the first side of the substrate;

one or more anti-reflective nanolayers disposed on and abutting at least one of the first side of the substrate or the second side of the substrate, wherein the one or more nanolayers determine an effective refractive index of the substrate such that the one or more nanolayers effect a relative amount of light transmittable through the substrate,

wherein the one or more anti-reflective nanolayers comprises a first anti-reflective nanolayer disposed on and abutting the first side of the substrate,

wherein the first anti-reflective nanolayer at least partially surrounds at least some of the one or more functional patterns along the first side of the substrate without overlapping the one or more functional layers.

2. The optical layer of claim 1 , wherein the first anti-reflective nanolayer at least partially surrounds a subset of the one or more functional patterns along the first side of the substrate.

3. The optical layer of claim 1 , wherein the first anti-reflective nanolayer at least partially surrounds each of the one or more functional patterns along the first side of the substrate.

4. The optical layer of claim 1 , wherein the one or more anti-reflective nanolayers comprises a second anti-reflective nanolayer disposed on the second side of the substrate.

5. The optical layer of claim 1 , wherein there is an absence of an antireflective nanolayer on the second side of the substrate.

6. The optical layer of claim 4 , wherein the second anti-reflective nanolayer abuts the second side of the substrate.

7. A optical layer comprising:

a substrate having a first side and a second side opposite the first side;

one or more functional patterns disposed on the first side of the substrate;

one or more anti-reflective nanolayers disposed on at least one of the first side of the substrate or the second side of the substrate, wherein the one or more nanolayers determine an effective refractive index of the substrate such that the one or more nanolayers effect a relative amount of light transmittable through the substrate,

wherein the one or more anti-reflective nanolayers comprises a first anti-reflective nanolayer disposed on the second side of the substrate; and

a film coating disposed between the second side of the substrate and the second first anti-reflective nanolayer.

8. A optical layer comprising:

a substrate having a first side and a second side opposite the first side;

one or more functional patterns disposed on the first side of the substrate;

one or more anti-reflective nanolayers disposed on at least one of the first side of the substrate or the second side of the substrate, wherein the one or more nanolayers determine an effective refractive index of the substrate such that the one or more nanolayers effect a relative amount of light transmittable through the substrate,

wherein the one or more anti-reflective nanolayers comprises a first anti-reflective nanolayer disposed on the second side of the substrate; and

wherein the one or more functional patterns comprise a plurality of diffraction gratings disposed on the first side of the substrate, and

wherein the first anti-reflective nanolayer comprises a plurality of nanoimprint gratings disposed on the second side of the substrate.

9. The optical layer of claim 8 , wherein each of the plurality of diffraction gratings and the first anti-reflective nanolayer extends along a common direction.

10. The optical layer of claim 8 , wherein each of the plurality of diffraction gratings extends along a first direction, and wherein the first anti-reflective nanolayer extends along a second direction different from the first direction.

11. A optical layer comprising:

a substrate having a first side and a second side opposite the first side;

one or more functional patterns disposed on the first side of the substrate;

one or more anti-reflective nanolayers disposed on at least one of the first side of the substrate or the second side of the substrate, wherein the one or more nanolayers determine an effective refractive index of the substrate such that the one or more nanolayers effect a relative amount of light transmittable through the substrate,

wherein the one or more functional patterns comprises a first functional pattern, a second function pattern, and a third functional pattern, and

wherein the one or more anti-reflective nanolayers comprises a first anti-reflective nanolayer disposed on the first side of the substrate, and

wherein the first anti-reflective nanolayer at least partially surrounds each of the first functional pattern, the second function pattern, and the third functional pattern along the first side of the substrate.

12. A optical layer comprising:

a substrate having a first side and a second side opposite the first side;

one or more functional patterns disposed on the first side of the substrate;

one or more anti-reflective nanolayers disposed on at least one of the first side of the substrate or the second side of the substrate, wherein the one or more nanolayers determine an effective refractive index of the substrate such that the one or more nanolayers effect a relative amount of light transmittable through the substrate,

wherein the one or more functional patterns comprises a first functional pattern, a second function pattern, and a third functional pattern, and

wherein the one or more anti-reflective nanolayers comprises a first anti-reflective nanolayer and a second anti-reflective nanolayer disposed on the first side of the substrate,

wherein the first anti-reflective nanolayer at least partially surrounds the first functional pattern along the first side of the substrate, and

wherein the second anti-reflective nanolayer at least partially surrounds the second functional pattern along the first side of the substrate.

13. A optical layer comprising:

a substrate having a first side and a second side opposite the first side;

one or more functional patterns disposed on the first side of the substrate;

one or more anti-reflective nanolayers disposed on and abutting at least one of the first side of the substrate or the second side of the substrate, wherein the one or more nanolayers determine an effective refractive index of the substrate such that the one or more nanolayers effect a relative amount of light transmittable through the substrate,

wherein the one or more anti-reflective nanolayers comprises:

a first anti-reflective nanolayer abutting the first side of the substrate, and

a second anti-reflective nanolayer abutting the first anti-reflective nanolayer,

wherein the first anti-reflective nanolayer comprises a first material having a first refractive index, wherein the second anti-reflective nanolayer comprises a second material having a second refractive index, wherein the substrate comprises a third material having a third refractive index,

wherein the first refractive index is greater than the second refractive index, and

wherein the third refractive index is greater than the first refractive index.

Assignments (2)
SECURITY INTEREST Recorded May 24, 2022
From: MOLECULAR IMPRINTS, INC.; MENTOR ACQUISITION ONE, LLC; MAGIC LEAP, INC.
To: CITIBANK, N.A., AS COLLATERAL AGENT
Reel/Frame 060338/0665 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 7, 2022
From: SINGH, VIKRAMJIT; MILLER, MICHAEL NEVIN; XU, FRANK Y.; YANG, SHUQIANG
To: MAGIC LEAP, INC.
Reel/Frame 059188/0450 →
Continuity (5)
Continuation 17222492 · Apr 5, 2021
Division 16859584 · Apr 27, 2020
Continuation 16165027 · Oct 19, 2018
Provisional Application 62574826 · Oct 20, 2017
Related Publication 20220187716A1 · Jun 16, 2022