IP Library Granted Patent US 12,249,059
Granted Patent B2
US 12,249,059 · App. 17/709,451 · Granted Mar 11, 2025

Navigation accuracy using camera coupled with detector assembly

Inventors: Alexander Krokhmal (Haifa, IL); Alexander Brandt (Tiberias, IL); Dor Perry (Haifa, IL); Asher Peled (Kfar-Vradim, IL); Matthew Wormington (Highlands Ranch, CO)
Assignee: Bruker Technologies Ltd.
G06T7/0004G06T2207/10116G06T2207/30148
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 12,249,059
App. No.
17/709,451
Granted
Mar 11, 2025
Kind
B2
Abstract

A system includes first and second imaging assemblies, and a processor. The first imaging assembly is configured to produce a first image of a measurement site in a sample. The second imaging assembly is coupled with a measurement assembly and is configured to produce a second image of the measurement site. The processor is configured to: (i) perform, based on the first image, a first movement of the sample relative to the measurement assembly, (ii) perform, based on the second image, a second movement of the sample for aligning the sample with the measurement assembly, and (iii) control the measurement assembly to perform a measurement in the measurement site.

Claims (32)

1. A system, comprising:

a first imaging assembly, which comprises an optical microscope, is configured to produce a first image of a measurement site, which comprises a structure produced in a sample comprising a semiconductor substrate;

a second imaging assembly, which comprises an optical camera, is coupled with a measurement assembly and is configured to produce a second image of the measurement site; and

a processor, which is configured to: (i) perform, based on the first image, a first movement of the sample relative to the measurement assembly, (ii) perform, based on the second image, a second movement of the sample for aligning the sample with the measurement assembly, and (iii) control the measurement assembly to perform a measurement in the measurement site.

2. The system according to claim 1 , wherein the optical microscope is configured to produce the first image in one or more magnifications, and the optical camera is configured to produce the second image, and wherein the processor is configured to identify the measurement site in the first and second images.

3. The system according to claim 1 , wherein the measurement assembly comprises one or more X-ray detector assemblies (XDAs), each XDA comprises multiple energy dispersive X-ray detectors surrounding a measurement position, and wherein: (i) a first distance between the optical microscope and the measurement position is larger than 50 mm, and (ii) a second distance between the optical camera and the measurement position is smaller than 25 mm.

4. The system according to claim 3 , wherein, based on at least the second image, the processor is configured to align the measurement position with the measurement site.

5. The system according to claim 3 , wherein the optical camera is positioned from at least one of the SDDs, at a third distance smaller than 20 mm.

6. The system according to claim 3 , wherein the optical camera is configured to produce the second image in a single magnification.

7. The system according to claim 3 , wherein at least one of the energy dispersive X-ray detectors comprises a silicon-drift detector (SDD).

8. The system according to claim 3 , and comprising an X-ray source, which is configured to direct an X-ray beam to the measurement position, and wherein, in response to directing the X-ray beam, at least one of the energy dispersive X-ray detectors is configured to detect X-ray fluorescence (XRF) emitted from the sample.

9. The system according to claim 8 , wherein, when the measurement position is aligned with the measurement site, the processor is configured to perform an XRF measurement in the structure produced in the semiconductor substrate.

10. The system according to claim 3 , wherein, (i) based on the first image, the processor is configured to obtain in the first movement, a first positioning error between the measurement site and the measurement position, and (ii) based on the second image, the processor is configured to obtain in the second movement, a second positioning error between the measurement site and the measurement position, wherein the second positioning error is smaller than the first positioning error.

11. The system according to claim 3 , wherein the optical camera and the SDDs are coupled to a common support structure of the measurement assembly.

12. The system according to claim 1 , wherein at least one of the first movement and the second movement comprises multiple movements.

13. The system according to claim 1 , wherein the second movement is smaller than the first movement.

14. A system, comprising:

an interface, which is configured to receive: (i) a first signal from a first imaging assembly, and (ii) a second signal from a second imaging assembly, which is coupled with a measurement assembly; and

a processor, which is configured to: (i) identify, based on the first signal, a measurement site in a sample, (ii) perform a first movement of the sample relative to the measurement assembly, (iii) identify the measurement site based on the second signal, and (iv) perform a second movement of the sample relative to the measurement assembly for performing a measurement in the measurement site, wherein the sample comprises a semiconductor substrate, and the measurement site comprises a structure produced in the semiconductor substrate, and wherein the first imaging assembly comprises an optical microscope, and the second imaging assembly comprises an optical camera.

15. The system according to claim 14 , wherein the measurement assembly comprises one or more X-ray detector assemblies (XDAS), each XDA comprises multiple energy dispersive X-ray detectors surrounding a measurement position, and wherein: (i) a first distance between the optical microscope and the measurement position is larger than 50 mm, and (ii) a second distance between the optical camera and the measurement position is smaller than 25 mm.

16. The system according to claim 15 , wherein, (i) based on the first image, the processor is configured to obtain in the first movement, a first positioning error between the measurement site and the measurement position, and (ii) based on the second image, the processor is configured to obtain in the second movement, between the measurement site and the measurement position, a second positioning error, smaller than the first positioning error.

17. The system according to claim 15 , wherein at least one of the energy dispersive X-ray detectors comprises a silicon-drift detector (SDD).

18. The system according to claim 15 , wherein the optical camera and the X-ray detectors are coupled to a common support structure of the measurement assembly.

19. A method, comprising:

receiving a first signal from a first imaging assembly, and a second signal from a second imaging assembly, which is coupled with a measurement assembly;

identifying, based on the first signal, a measurement site in a sample, and performing a first movement of the sample relative to the measurement assembly;

identifying the measurement site based on the second signal, and performing a second movement of the sample relative to the measurement assembly for aligning the sample with the measurement assembly; and

performing a measurement in the measurement site, wherein the sample comprises a semiconductor substrate and the measurement site comprises a structure produced in the semiconductor substrate, and wherein the first imaging assembly comprises an optical microscope, and the second imaging assembly comprises an optical camera.

20. The method according to claim 19 , wherein the measurement assembly comprises one or more X-ray detector assemblies (XDAS), each XDA comprises multiple energy dispersive X-ray detectors surrounding a measurement position, and wherein: (i) a first distance between the optical microscope and the measurement position is larger than 50 mm, and (ii) a second distance between the optical camera and the measurement position is smaller than 25 mm.

21. The method according to claim 20 , wherein, (i) based on the first image, the processor is configured to obtain in the first movement, a first positioning error between the measurement site and the measurement position, and (ii) based on the second image, the processor is configured to obtain in the second movement, between the measurement site and the measurement position, a second positioning error, smaller than the first positioning error.

22. The method according to claim 20 , wherein the camera and the energy dispersive X-ray detectors are coupled to a common support structure of the measurement assembly.

23. The method according to claim 19 , wherein performing the second movement comprises performing a smaller movement compared to the first movement.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 3, 2022
From: KROKHMAL, ALEXANDER; BRANDT, ALEXANDER; PERRY, DOR; PELED, ASHER; WORMINGTON, MATTHEW
To: BRUKER TECHNOLOGIES LTD.
Reel/Frame 059479/0874 →
Continuity (1)
Related Publication 20230316487A1 · Oct 5, 2023
References Cited (174)
US 4567605A · Bartels · 1986 [cited by applicant]
US 4794648A · Ayata et al. · 1988 [cited by applicant]
US 4821301A · Cocks et al. · 1989 [cited by applicant]
US 4989226A · Woodbury et al. · 1991 [cited by applicant]
US 5016267A · Wilkins · 1991 [cited by applicant]
US 5199058A · Tani et al. · 1993 [cited by applicant]
US 5245648A · Kinney et al. · 1993 [cited by applicant]
US 5481109A · Ninomiya et al. · 1996 [cited by applicant]
US 5509043A · Van Der Sluis · 1996 [cited by applicant]
US 5619548A · Koppel · 1997 [cited by applicant]
US 5740226A · Komiya et al. · 1998 [cited by applicant]
US 5802137A · Wilkins · 1998 [cited by applicant]
US 5900645A · Yamada · 1999 [cited by applicant]
US 5937026A · Satoh · 1999 [cited by applicant]
US 6041098A · Touryanski et al. · 2000 [cited by applicant]
US 6061426A · Linders et al. · 2000 [cited by applicant]
US 6108398A · Mazor et al. · 2000 [cited by applicant]
US 6163592A · He et al. · 2000 [cited by applicant]
US 6226349B1 · Schuster et al. · 2001 [cited by applicant]
US 6242745B1 · Berlad et al. · 2001 [cited by applicant]
US 6271534B1 · Kumakhov · 2001 [cited by applicant]
US 6381303B1 · Vu et al. · 2002 [cited by applicant]
US 6385289B1 · Kikuchi · 2002 [cited by applicant]
US 6389102B2 · Mazor et al. · 2002 [cited by applicant]
US 6421414B1 · Huber · 2002 [cited by applicant]
US 6512814B2 · Yokhin et al. · 2003 [cited by applicant]
US 6556652B1 · Mazor et al. · 2003 [cited by applicant]
US 6574306B2 · Kikuchi · 2003 [cited by applicant]
US 6639968B2 · Yokhin et al. · 2003 [cited by applicant]
US 6665372B2 · Bahr et al. · 2003 [cited by applicant]
US 6680996B2 · Yokhin et al. · 2004 [cited by applicant]
US 6750952B2 · Grodnensky et al. · 2004 [cited by applicant]
US 6754304B1 · Kumakhuv · 2004 [cited by applicant]
US 6754305B1 · Rosencwaig et al. · 2004 [cited by applicant]
US 6782076B2 · Bowen et al. · 2004 [cited by applicant]
US 6810105B2 · Nasser-Ghodsi et al. · 2004 [cited by applicant]
US 6859520B2 · He et al. · 2005 [cited by applicant]
US 6879051B1 · Singh et al. · 2005 [cited by applicant]
US 6895075B2 · Yokhin et al. · 2005 [cited by applicant]
US 7035373B2 · Omote · 2006 [cited by applicant]
US 7068753B2 · Berman et al. · 2006 [cited by applicant]
US 7076024B2 · Yokhin · 2006 [cited by applicant]
US 7110491B2 · Mazor et al. · 2006 [cited by applicant]
US 7113566B1 · Peled et al. · 2006 [cited by applicant]
US 7120228B2 · Yokhin et al. · 2006 [cited by applicant]
US 7242745B2 · He et al. · 2007 [cited by applicant]
US 7257192B2 · Omote · 2007 [cited by applicant]
US 7406153B2 · Berman · 2008 [cited by applicant]
US 7453985B2 · Mazor et al. · 2008 [cited by applicant]
US 7481579B2 · Yokhin et al. · 2009 [cited by applicant]
US 7483513B2 · Mazor et al. · 2009 [cited by applicant]
US 7542548B2 · Matsuo et al. · 2009 [cited by applicant]
US 7551719B2 · Yokhin et al. · 2009 [cited by applicant]
US 7600916B2 · Yokhin et al. · 2009 [cited by applicant]
US 7646849B2 · Iwasaki et al. · 2010 [cited by applicant]
US 7653174B2 · Mazor et al. · 2010 [cited by applicant]
US 7684543B2 · Matsuo et al. · 2010 [cited by applicant]
US 7711091B2 · Sasaki et al. · 2010 [cited by applicant]
US 7801272B2 · Toraya · 2010 [cited by applicant]
US 7817779B2 · Ando · 2010 [cited by applicant]
US 8085900B2 · Omote · 2011 [cited by applicant]
US 8243878B2 · Yokhin et al. · 2012 [cited by applicant]
US 8249220B2 · Verman et al. · 2012 [cited by applicant]
US 8340248B2 · Toraya et al. · 2012 [cited by applicant]
US 8422633B2 · Lantz et al. · 2013 [cited by applicant]
US 8437450B2 · Wall et al. · 2013 [cited by applicant]
US 8687766B2 · Wormington et al. · 2014 [cited by applicant]
US 9269468B2 · Ryan et al. · 2016 [cited by applicant]
US 9335282B2 · Omote et al. · 2016 [cited by applicant]
US 9606073B2 · Mazor et al. · 2017 [cited by applicant]
US 9632043B2 · Mazor et al. · 2017 [cited by applicant]
US 9778213B2 · Bakeman et al. · 2017 [cited by applicant]
US 10352695B2 · Dziura et al. · 2019 [cited by applicant]
US 10386313B2 · Mazor et al. · 2019 [cited by applicant]
US 10816487B2 · Matney et al. · 2020 [cited by applicant]
US 11181490B2 · Dikopoltsev et al. · 2021 [cited by applicant]
US 20010043668A1 · Hayashi et al. · 2001 [cited by applicant]
US 20030128809A1 · Umezawa et al. · 2003 [cited by applicant]
US 20040032581A1 · Nikoonahad et al. · 2004 [cited by applicant]
US 20040156474A1 · Yokhin et al. · 2004 [cited by applicant]
US 20060284081A1 · Miyamoto et al. · 2006 [cited by applicant]
US 20060288325A1 · Miyamoto et al. · 2006 [cited by applicant]
US 20060289790A1 · Raymond et al. · 2006 [cited by applicant]
US 20070290703A1 · Hollman · 2007 [cited by applicant]
US 20080239318A1 · Den Boef et al. · 2008 [cited by applicant]
US 20090095913A1 · Yu et al. · 2009 [cited by applicant]
US 20110210250A1 · Nakayama et al. · 2011 [cited by applicant]
US 20110268251A1 · He · 2011 [cited by applicant]
US 20140019097A1 · Bakeman et al. · 2014 [cited by applicant]
US 20140151569A1 · Schnablegger et al. · 2014 [cited by applicant]
US 20150110249A1 · Bakeman et al. · 2015 [cited by applicant]
US 20150241469A1 · Osborne et al. · 2015 [cited by applicant]
US 20150300965A1 · Sezginer et al. · 2015 [cited by applicant]
US 20150369759A1 · Mazor et al. · 2015 [cited by applicant]
US 20170199136A1 · Krokhmal et al. · 2017 [cited by applicant]
US 20170227478A1 · Grimshaw et al. · 2017 [cited by applicant]
US 20170259085A1 · Bennett et al. · 2017 [cited by applicant]
US 20170307548A1 · Bykanov et al. · 2017 [cited by applicant]
US 20180106735A1 · Gellineau et al. · 2018 [cited by applicant]
US 20190049602A1 · Hench et al. · 2019 [cited by applicant]
US 20190310080A1 · Hill et al. · 2019 [cited by applicant]
US 20190317031A1 · Gateshki et al. · 2019 [cited by applicant]
US 20190323974A1 · Wormington et al. · 2019 [cited by applicant]
US 20190323975A1 · Wormington et al. · 2019 [cited by applicant]
US 20190323976A1 · Vinshtein et al. · 2019 [cited by applicant]
US 20200319443A1 · Liu et al. · 2020 [cited by applicant]
US 20210407761A1 · Maeda · 2021 [cited by examiner]
US 20220042933A1 · Dikolotsev et al. · 2022 [cited by applicant]
CN 101960298A · 2011 [cited by applicant]
CN 202305445U · 2012 [cited by applicant]
CN 106605140A · 2017 [cited by applicant]
GB 974393A · 1964 [cited by applicant]
JP H3223656A · 1991 [cited by applicant]
JP 9054050A · 1997 [cited by applicant]
JP H0949811A · 1997 [cited by applicant]
JP H0954050A · 1997 [cited by applicant]
JP 2006250938A · 2006 [cited by applicant]
JP 2008258606A · 2008 [cited by applicant]
JP 2014109579A · 2014 [cited by applicant]
TW 201546444A · 2015 [cited by applicant]
TW 201704728A · 2017 [cited by applicant]
TW 201802245A · 2018 [cited by applicant]
WO 9624863A · 1996 [cited by applicant]
WO 2013052318A1 · 2013 [cited by applicant]
WO 2014184179A1 · 2014 [cited by applicant]
WO 2017167294A1 · 2017 [cited by applicant]
KR Application # 1020217002987 Office Action dated Oct. 31, 2023. [cited by applicant]
U.S. Appl. No. 17/505,696 Office Action dated Sep. 27, 2022. [cited by applicant]
TW Application # 108113313 Office Action dated Nov. 16, 2022. [cited by applicant]
Jones et al., “Small angle x-ray scattering for sub-100 nm pattern characterization”, Applied Physics Letters, vol. 83, No. 19, pp. 4059-4061, Nov. 10, 2003. [cited by applicant]
Jones et al., “3-Dimensional Lineshape Metrology Using Small Angle X-ray Scattering”, AIP Conference Proceedings, vol. 683, Issue 1, pp. 1-4, Sep. 2003. [cited by applicant]
Wormington et al., “Characterization of structures from X-ray scattering data using genetic algorithms”, The Royal Society, Philosophical Transactions: Mathematical, Physical and Engineering Sciences, vol. 357, No. 1761… [cited by applicant]
AXO Dresden GmbH, “Applied X-ray Optics and High Precision Deposition”, Technical Data Sheet, pp. 1-23, May 22, 2013. [cited by applicant]
Dectris Ltd.,—detecting the future, Eiger X, Detector Series, “The Summit of Hybrid Photon Counting”, pp. 1-4, Sep. 9, 2015. [cited by applicant]
Oxford Instruments., “50kV Microfocus X-ray source”, Technical Data Sheet, pp. 1-2, May 19, 2015. [cited by applicant]
Xenocs., “X-ray eam delivery system”, Technical Data Sheet, pp. 1-4, Sep. 15, 2009. [cited by applicant]
XOS., “Polycapillary Optics for Micro X-Ray Fluorescence and X-Ray Diffraction”, pp. 1-4, Jul. 23, 2015. [cited by applicant]
Jones et al., “Subnanometer wavelength metrology of lithographically prepraed structures: a comparison of neutron and X-ray scattering”, Proceedings of the SPIE, vol. 5038, pp. 191-199, year 2003. [cited by applicant]
Wiener et al., “Characterization of Titanium Nitride Layers by Grazing-Emission X-Ray Fluorescence Spectrometry”, Applied Surface Science, vol. 125, pp. 129-136, Elsevier Science B.V., year 1999. [cited by applicant]
Oxford Instruments Inc., X-ray Tube Information, Series 5000, Model XTF5011, “Packaged X-Ray tubes”, Technical Data Sheet, pp. 1-3, Jun. 1998. [cited by applicant]
Hayashi et al., “Refracted X-Rays Propagating Near the Surface Under Grazing Incidence Condition”, Spectrochimica Acta, Part B 54, pp. 227-230, year 1999. [cited by applicant]
X-Ray Optical Systems, Inc., “Monolithic Polycapillary Lens Information”, Albany, USA, 1 page, Dec. 29, 1998. [cited by applicant]
Di-Fonzo et al., “Non-Destructive Determination of Local Strain with 100-Nanometre Spatial Resolution”, Letters to Nature, vol. 403, pp. 638-640, Feb. 10, 2000. [cited by applicant]
Guerault, “Specular Reflectivity and Off-Specular Scattering: Tools for Roughness Investigation”, Institute Voor Kern—en Stralingsfysica, pp. 1-15, Dec. 15, 2000. [cited by applicant]
Hiu et al., “Small Angle X-Ray Scattering Metrology for Sidewall Angle and Cross Section of Nanometer Scale Line Gratings”, Journal of Applied Physics, vol. 96, No. 4, pp. 1983-1987, Aug. 15, 2004. [cited by applicant]
Wu et al., “Small Angle Neutron Scattering Measurements of Nanoscale Lithographic Features”, Polymer Preprints, vol. 42, No. 1, pp. 265-266, year 2001. [cited by applicant]
Kojima et al., “Structural Characterization of Thin Films by X-Ray Reflectivity”, Rigaku Journal, vol. 16, No. 2, pp. 31-41, year 1999. [cited by applicant]
KR Application # 1020190044142 Office Action dated Mar. 6, 2023. [cited by applicant]
JP Application # 2020573226 Office Action dated Jan. 18, 2023. [cited by applicant]
TW Application # 112120075 Office Action dated Dec. 28, 2023. [cited by applicant]
U.S. Appl. No. 18/307,823 Office Action dated Jan. 30, 2024. [cited by applicant]
TW Application # 108113315 Office Action dated Jul. 25, 2022. [cited by applicant]
TW Applicaton # 108113314 Office Action dated Aug. 5, 2022. [cited by applicant]
Krokhmal, U.S. Appl. No. 17/830,389, filed Jun. 2, 2022. [cited by applicant]
“Fast SDD Ultra High Performance Silicon Drift Detector,” Product Information, Amptek, Inc., pp. 1-4, year 2019, as downloaded from https://www.amptek.com/products/x-ray-detectors/fastsdd-x-ray-detectors-for-xrf-eds/fas… [cited by applicant]
“Fast, Accurate and Precise Quantification Results Using an Annular Silicon Drift Detector: Bruker's XFlash FlatQuad,” Product Information, Bruker, pp. 1-6, year 2022, as downloaded from https://www.bruker.com/en/news-a… [cited by applicant]
“Silicon Drift Detectors,” Product Information, Ketek GmbH, pp. 1-4, year 2021, as downloaded from https://www.ketek.net/sdd/?gclid=EAlalQobChMlkNbPqKSJ-AIVjeJ3Ch0M_gFwEAAYASAAEgliJfD_BwE. [cited by applicant]
Jordan Valley Semiconductors Ltd., “D1 Evolution System”, pp. 1-2, Israel, year 2013. [cited by applicant]
Crystal Scientific, “Channel Cut Crystals”, UK, p. 1-1, year 2011. [cited by applicant]
AXO Dresden GMBH, “Multilayer mirrors—potentials for imaging, monochromating, collimating or focusing optics”, ACTOP 11, Oxford, UK, Apr. 4-5, pp. 1-30, year 2011. [cited by applicant]
Bartels., “Characterization of thin layers on perfect crystals with a multipurpose high resolution x-ray diffractometer”, Journal of Vacuum Science and Technology B1, vol. 1, issue 2, pp. 338-345, Apr. 1983. [cited by applicant]
Loxley et al., “The Performance of Channel Cut Collimators for Precision X-Ray Diffraction Studies of Epitaxial Layers”, MRS Proceedings, vol. 208, pp. 107-112, year 1990. [cited by applicant]
Schuster et al., “Parallel-beam coupling into channel-cut monochromators using curved graded multilayers,” Journal of Physics D: Applied Physics 28 , A270-A275, pp. 1-7, year 1995. [cited by applicant]
Incoatec GmbH., “Montel Optics—'2D Multilayer Mirrors for X-ray Diffractometry”, pp. 1-2, year 2015. [cited by applicant]
Incoatec, “The IμS-Story—10 Years Incoatec Microfocus Source”, pp. 1-4, year 2016. [cited by applicant]
Excillum., MetalJet X-Ray Sources, pp. 1-2, year 2018. [cited by applicant]
Bruker AXS GmbH, “X-Ray source—MicroStar”, pp. 1-2, Mar. 2018. [cited by applicant]
PiezoMotor., “Linear Motors”, pp. 1-5, year 2017. [cited by applicant]
Lyncean Technologies, Inc, “The Compact X-Ray Station (CXS)”, pp. 1-5, year 2017. [cited by applicant]
Bowen et al., “High resolution x-ray diffractometry and topography”, pp. 1-278, Taylor & Francis Publication, year 1998. [cited by applicant]
Chadwick et al., “Radiolucent Structural Materials for Medical Applications”, MDDI online, pp. 1-14, Jun. 1, 2001 downloaded from https://www.mddionline.com/news/radiolucent-structural-materials-medical-applications. [cited by applicant]
Paris et al., “A new experimental station for simultaneous X-ray microbeam scanning for small- and wide-angle scattering and fluorescence at Bessy II”, Journal of Applied Crystallography, vol. 40, pp. s466-s470, year 20… [cited by applicant]
KR Application # 1020240021620 Office Action dated Mar. 27, 2024. [cited by applicant]
JP Application # 2023108960 Office Action dated May 14, 2024. [cited by applicant]