Granted Patent B2

US 12,414,863 · App. 17/736,523 · Granted Sep 16, 2025

Inventors: Stanley Kyle Hayes (Mission Viejo, CA); Robert M. Loke (Memphis, TN); Charlie J. Barfield (East Hernando, MS); Dimitri K. Protopsaltis (Memphis, TN)

Assignee: WARSAW ORTHOPEDIC, INC.

A61F2/4611A61F2/442A61F2/447A61F2002/30405A61F2002/30433A61F2002/30556A61F2002/30579A61F2002/4627

Abstract

Claims (67)

1. An expandable implant movable between a contracted position and an expanded position, comprising:

an expandable body extending from a proximal end to a distal end in a proximal-to-distal direction and extending from a first lateral side to a second lateral side in a widthwise direction, the expandable body being defined by a superior endplate and an inferior endplate that are hingedly connected;

the superior endplate comprising a first core having a screw slot and a distal engagement surface;

the inferior endplate comprising a second core having a proximal engagement surface; and

a locking screw extending in a longitudinal direction from a proximal end to a distal end, being extendable through the first core and the second core, and being movable between a locked position and an unlocked position,

wherein, in the locked position, the locking screw urges the distal engagement surface of the first core against the proximal engagement surface of the second core,

wherein the proximal end of the locking screw is defined by an exposed aperture having an internal threaded surface, and

wherein the locking screw comprises a proximal portion and a distal portion that are configured to separate along a recessed fracture surface, and, when separated, the recessed fracture surface is recessed relative to a sidewall of the distal portion and the fracture surface is recessed relative to a proximal most edge of the distal portion.

2. The expandable implant of claim 1 , wherein:

the superior endplate comprises a first gripping indentation located at a proximal end thereof; and

the inferior endplate comprises a second gripping indentation located at a proximal end thereof.

3. The expandable implant of claim 2 , wherein:

the first gripping indentation comprises a slot having a superior curved surface and an inferior curved surface; and

the second gripping indentation comprises a slot having a superior curved surface and an inferior curved surface.

4. The expandable implant of claim 1 , wherein:

the superior endplate comprises a first plurality of engagement features that are angled 20 degrees to 40 degrees with respect to a proximal surface of the superior endplate; and

the inferior endplate comprises a second plurality of engagement features that are angled 20 degrees to 40 degrees with respect to a proximal surface of the inferior endplate.

5. The expandable implant of claim 1 , wherein:

the superior endplate further comprises a channel located adjacent the distal end and extending in the widthwise direction; and

the inferior endplate further comprises a rail located adjacent the distal end and extending in the widthwise direction, the rail having a size and shape generally corresponding to a size and shape of the channel and being located within the channel.

6. The expandable implant of claim 5 , wherein:

the distal engagement surface of the first core comprises a first curved surface;

the proximal engagement surface of the second core comprises a second curved surface; and

the first curved surface is defined by a radius of a circle having a center point that is offset from an axis of rotation of the rail.

7. The expandable implant of claim 5 , wherein:

the superior endplate comprises at least one hook portion adjacent the channel;

the inferior endplate comprises at least one relief portion adjacent the rail;

the at least one hook portion has a size and shape generally corresponding to a size and shape of the at least one relief portion; and

the at least one hook portion is disposed within the at least one relief portion.

8. The expandable implant of claim 7 , wherein, in a cross-section view, the channel comprises an arcuate shape and the rail comprises an arcuate shape.

9. The expandable implant of claim 1 , wherein:

the locking screw comprises a threaded distal end and a drive feature;

the first core is disposed proximally with respect to the second core; and

the locking screw is threadably engaged with at least one of the first core and second core.

10. A system, comprising:

an expandable implant movable between a contracted position and an expanded position, the implant comprising:

an expandable body extending from a proximal end to a distal end in a proximal-to-distal direction and extending from a first lateral side to a second lateral side in a widthwise direction, the expandable body being defined by a superior endplate and an inferior endplate that are hingedly connected;

the superior endplate comprising a first core having screw slot and a distal engagement surface;

the inferior endplate comprising a second core having a proximal engagement surface; and

a locking screw movable between a locked position and an unlocked position;

wherein, in the locked position, the locking screw urges the distal engagement surface of the first core against the proximal engagement surface of the second core; and

a surgical tool configured to move the implant from the contracted position to the expanded position and to move the locking screw between the locked position and the unlocked position, the surgical tool being capable of moving the locking screw into the locked position while supporting the implant in the expanded position,

wherein the surgical tool further comprises:

a body portion having an aperture extending therethrough;

a pivotal linkage assembly including a first arm and a second arm;

a third arm that is fixed relative to the body portion;

an outer shaft extending through the body portion and having a drive feature at a distal end thereof for rotating the locking screw from the unlocked position to the locked position; and

an inner shaft extending through the outer shaft and having a first thread pattern at an end thereof for drawing the implant towards the surgical tool.

11. The system of claim 10 , wherein:

the superior endplate comprises a first gripping indentation located at a proximal end thereof;

the inferior endplate comprises a second gripping indentation located at a proximal end thereof;

the surgical tool comprises a first gripping protrusion having a size and shape generally corresponding to a size and shape of the first gripping indentation; and

the surgical tool comprises a second gripping protrusion having a size and shape generally corresponding to a size and shape of the second gripping indentation.

12. The system of claim 11 , wherein:

the first gripping indentation comprises a slot having a superior curved surface and an inferior curved surface; and

the second gripping indentation comprises a slot having a superior curved surface and an inferior curved surface.

13. The system of claim 10 , wherein the surgical tool comprises a pivotal linkage assembly including a first arm and a second arm.

14. The system of claim 10 , wherein:

the surgical tool is configured to separate the locking screw into the proximal portion and distal portion while the implant is in the expanded position and retain the proximal portion of the locking screw via the inner shaft.

15. The system of claim 10 , wherein the surgical tool further comprises an actuator for causing the pivotal linkage assembly to pivot relative to the third arm and thereby expand the implant.

16. The system of claim 10 , wherein:

the superior endplate further comprises a channel located adjacent the distal end and extending in the widthwise direction; and

the inferior endplate further comprises a rail located adjacent the distal end and extending in the widthwise direction, the rail having a size and shape generally corresponding to a size and shape of the channel and being located within the channel.

17. The system of claim 16 , wherein:

the distal engagement surface of the first core comprises a first curved surface;

the proximal engagement surface of the second core comprises a second curved surface; and

the first curved surface is defined by a radius of a circle having a center point that is offset from an axis of rotation of the rail.

Assignments (1)

Continuity (4)

References Cited (400)