IP Library Granted Patent US 11,677,349
Granted Patent B2
US 11,677,349 · App. 17/741,721 · Granted Jun 13, 2023

Photovoltaic module

Inventors: Husnu M. Kalkanoglu (Swarthmore, PA); Gregory F. Jacobs (Oreland, PA); Ming Liang Shiao (Collegeville, PA)
Assignee: CERTAINTEED LLC
H02S20/25B32B17/10788H01L31/02H01L31/0203H01L31/02168H01L31/048H01L31/18H02S20/23H02S40/20Y02B10/10Y02E10/50
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Quick Facts
Patent No.
US 11,677,349
App. No.
17/741,721
Granted
Jun 13, 2023
Kind
B2
Abstract

A photovoltaic module includes an encapsulated photovoltaic element and an infrared-transmissive decorative overlay simulating conventional roofing.

Claims (54)

1. A photovoltaic module having an upper surface and a lower surface, the photovoltaic module comprising:

a photovoltaic element comprising a plurality of active layers, the photovoltaic element having an upper surface;

an encapsulant resin layer positioned above the upper surface of the photovoltaic element; and

an overlay positioned above the upper surface of the photovoltaic element, the overlay being substantially transmissive of near infrared radiation and infrared radiation;

wherein the photovoltaic module includes a three-dimensional surface disposed above the active layers of the photovoltaic element;

wherein the overlay is positioned above the encapsulant resin layer, the three-dimensional surface being formed as an upper surface of the overlay, wherein the three-dimensional surface is the upper surface of the photovoltaic module, and

wherein the three-dimensional surface is an embossed surface or a molded surface.

2. The photovoltaic module of claim 1 , wherein the three-dimensional surface simulates the appearance of a roofing material.

3. The photovoltaic module of claim 1 , wherein the three-dimensional surface simulates the appearance of roofing granules on a roofing shingle.

4. The photovoltaic module of claim 1 , wherein the overlay is disposed over the entirety of the photovoltaic element.

5. The photovoltaic module of claim 1 , wherein the overlay is an overlay film.

6. The photovoltaic module of claim 1 , wherein the overlay is formed of a polymer material.

7. A photovoltaic module having an upper surface and a lower surface, the photovoltaic module comprising:

a photovoltaic element comprising a plurality of active layers, the photovoltaic element having an upper surface;

an encapsulant resin layer positioned above the upper surface of the photovoltaic element; and

an overlay positioned above the upper surface of the photovoltaic element, the overlay being substantially transmissive of near infrared radiation and infrared radiation;

wherein the photovoltaic module includes a three-dimensional surface disposed above the active layers of the photovoltaic element;

wherein the overlay is positioned above the encapsulant resin layer, the three-dimensional surface being formed as an upper surface of the overlay;

wherein the three-dimensional surface is the upper surface of the photovoltaic module and

wherein the overlay further includes a pigment that absorbs radiation in the visible range.

8. A photovoltaic module having an upper surface and a lower surface, the photovoltaic module comprising:

a photovoltaic element comprising a plurality of active layers, the photovoltaic element having an upper surface;

an encapsulant resin layer positioned above and encapsulating the upper surface of the photovoltaic element; and

an overlay positioned above the encapsulant resin layer, the overlay being substantially transmissive of near infrared radiation and infrared radiation,

wherein the photovoltaic module includes a three-dimensional surface disposed above the active layers of the photovoltaic element, the three-dimensional surface being formed as a lower surface of the overlay, and

wherein the three-dimensional surface is an embossed surface or a molded surface.

9. The photovoltaic module of claim 8 , wherein the three-dimensional surface simulates the appearance of a roofing material.

10. The photovoltaic module of claim 8 , wherein the three-dimensional surface simulates the appearance of roofing granules on a roofing shingle.

11. The photovoltaic module of claim 8 , wherein the overlay is disposed over the entirety of the photovoltaic element.

12. The photovoltaic module of claim 8 , wherein the overlay is an overlay film.

13. The photovoltaic module of claim 8 , wherein the overlay is formed of a polymer material.

14. A photovoltaic module having an upper surface and a lower surface, the photovoltaic module comprising:

a photovoltaic element comprising a plurality of active layers, the photovoltaic element having an upper surface;

an encapsulant resin layer positioned above and encapsulating the upper surface of the photovoltaic element; and

an overlay positioned above the encapsulant resin layer, the overlay being substantially transmissive of near infrared radiation and infrared radiation,

wherein the photovoltaic module includes a three-dimensional surface disposed above the active layers of the photovoltaic element, the three-dimensional surface being formed as a lower surface of the overlay, and wherein the overlay further includes a pigment that absorbs radiation in the visible range.

15. The photovoltaic module of claim 8 , further comprising a top plate disposed above the overlay.

16. A photovoltaic module having an upper surface and a lower surface, the photovoltaic module comprising:

a photovoltaic element comprising a plurality of active layers, the photovoltaic element having an upper surface; and

an encapsulant resin layer positioned above the upper surface of the photovoltaic element,

wherein the photovoltaic module includes a three-dimensional surface disposed above the active layers of the photovoltaic element, and wherein the three-dimensional surface is an embossed surface or a molded surface.

17. The photovoltaic module of claim 16 , wherein the three-dimensional surface simulates the appearance of a roofing material.

18. The photovoltaic module of claim 16 , wherein the three-dimensional surface simulates the appearance of roofing granules on a roofing shingle.

19. The photovoltaic module according to claim 16 , further comprising an overlay positioned above the upper surface of the photovoltaic element, the overlay being substantially transmissive of near infrared radiation and infrared radiation.

20. The photovoltaic module of 19 , wherein the overlay is disposed over the entirety of the photovoltaic element.

21. The photovoltaic module of claim 19 , wherein the overlay is an overlay film.

22. The photovoltaic module of claim 19 , wherein the overlay is formed of a polymer material.

23. A photovoltaic module having an upper surface and a lower surface, the photovoltaic module comprising:

a photovoltaic element comprising a plurality of active layers, the photovoltaic element having an upper surface; and

an encapsulant resin layer positioned above the upper surface of the photovoltaic element,

wherein the photovoltaic module includes a three-dimensional surface disposed above the active layers of the photovoltaic element,

wherein the photovoltaic module further comprises an overlay positioned above the upper surface of the photovoltaic element, the overlay being substantially transmissive of near infrared radiation and infrared radiation, and

wherein the overlay further includes a pigment that absorbs radiation in the visible range.

24. The photovoltaic module of claim 19 , further comprising a top plate disposed above the overlay.

Assignments (3)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 11, 2022
From: KALKANOGLU, HUSNU M.; JACOBS, GREGORY F.; SHIAO, MING LIANG
To: CERTAINTEED CORPORATION
Reel/Frame 059891/0268 →
CONVERSION Recorded May 11, 2022
From: CERTAINTEED CORPORATION
To: CERTAINTEED LLC
Reel/Frame 059938/0636 →
CONVERSION, REVERSE MERGER, CONVERSION Recorded May 11, 2022
From: CERTAINTEED LLC
To: CERTAINTEED LLC
Reel/Frame 059938/0643 →
Continuity (10)
Continuation 17573716 · Jan 12, 2022
Continuation 17322592 · May 17, 2021
Continuation 16995448 · Aug 17, 2020
Continuation 16003853 · Jun 8, 2018
Continuation 15057396 · Mar 1, 2016
Continuation 14483107 · Sep 10, 2014
Continuation 13770480 · Feb 19, 2013
Continuation 12811493
Provisional Application 61019740 · Jan 8, 2008
Related Publication 20220271704A1 · Aug 25, 2022