IP Library Granted Patent US 11,258,399
Granted Patent B2
US 11,258,399 · App. 17/322,592 · Granted Feb 22, 2022

Photovoltaic module

Inventors: Husnu M. Kalkanoglu (Swarthmore, PA); Gregory F. Jacobs (Oreland, PA); Ming Liang Shiao (Collegeville, PA)
Assignee: CertainTeed LLC
H02S20/25B32B17/10788H01L31/02H01L31/0203H01L31/02168H01L31/048H01L31/18H02S20/23H02S40/20Y02B10/10Y02E10/50
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Quick Facts
Patent No.
US 11,258,399
App. No.
17/322,592
Granted
Feb 22, 2022
Kind
B2
Abstract

A photovoltaic module includes an encapsulated photovoltaic element and an infrared-transmissive decorative overlay simulating conventional roofing.

Claims (25)

1. A photovoltaic module having an upper surface and a lower surface, the photovoltaic module comprising:

a photovoltaic element comprising a plurality of active layers, the photovoltaic element having an upper surface; and

a three-dimensional surface disposed over the active layers of the photovoltaic element, wherein the three-dimensional surface is formed as a surface relief in a continuous body of material extending over the plurality of active layers of the photovoltaic element;

an encapsulant resin layer positioned above the upper surface of the photovoltaic element; and

an overlay embedded within the encapsulant resin layer, wherein the three-dimensional surface disposed over the active layers of the photovoltaic element is a surface of the overlay.

2. The photovoltaic module of claim 1 , wherein the surface relief is an embossed or molded surface.

3. The photovoltaic module of claim 1 , wherein the three-dimensional surface is the upper surface of the photovoltaic module.

4. The photovoltaic module of claim 1 , wherein the surface relief simulates the appearance of a roofing material.

5. A photovoltaic module having an upper surface and a lower surface, the photovoltaic module comprising:

a photovoltaic element comprising a plurality of active layers, the photovoltaic element having an upper surface;

an encapsulant resin layer encapsulating the photovoltaic element; and

an decorative layer visible from the upper surface of the module and disposed under the encapsulant resin layer, the decorative layer having a pattern of selective absorbance of visible radiation, the pattern of selective absorbance of visible radiation being formed by a pattern of one or more pigments selectively absorbing portions of the visible spectrum.

6. The photovoltaic module of claim 5 , wherein the pattern of selective absorbance of visible radiation is formed by a pattern of individual pigmented regions.

7. The photovoltaic module of claim 5 , wherein, the pattern is formed by a pattern of dots of pigment, wherein areas of the pattern are free of pigment.

8. The photovoltaic module of claim 5 , wherein the pattern of dots has a frequency in the range of 30-200 lines per inch.

9. The photovoltaic module of claim 5 , wherein the pattern of selective absorbance of visible radiation is formed by a pattern of regions of two or more differently-colored inks or coating compositions, the pattern having a frequency no more than 200 lines per inch.

10. The photovoltaic module of claim 5 , wherein the decorative layer simulates the appearance of a roofing shingle; a clay, ceramic or cementitious roofing tile, or a polymeric roofing panel.

11. The photovoltaic module of claim 5 , wherein the decorative layer is formed as a film comprising an infrared-transmissive carrier film and one or more coating layers or inks disposed thereon, each coating layer or ink comprising one or more pigments and a binder.

12. The photovoltaic module of claim 5 , wherein the one or more pigments include at least one infrared-transmissive pigment.

13. The photovoltaic module of claim 5 , wherein the decorative layer is formed of ink or coating material bearing the one or more pigments applied directly to a surface of the encapsulant resin layer.

14. The photovoltaic module of claim 5 , wherein the decorative layer is disposed above the upper surface of the photovoltaic element.

15. The photovoltaic module of claim 5 , wherein the decorative layer provided as part of a decorative overlay disposed above the upper surface of the photovoltaic element, the decorative overlay including an infrared-transmissive film having a pattern of the one or more pigments disposed thereon.

16. The photovoltaic module of claim 5 , further comprising a cover member disposed over the encapsulant resin layer, the cover member being made of glass or of a polymer film or sheet.

17. The photovoltaic module of claim 5 , wherein the decorative layer is disposed between the cover member and the encapsulant resin layer.

18. The photovoltaic module of claim 5 , wherein the decorative layer is embedded in the encapsulant resin layer.

Assignments (3)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 18, 2021
From: KALKANOGLU, HUSNU M.; JACOBS, GREGORY F.; SHIAO, MING LIANG
To: CERTAINTEED CORPORATION
Reel/Frame 056273/0773 →
CONVERSION, REVERSE MERGER, CONVERSION Recorded May 18, 2021
From: CERTAINTEED LLC
To: CERTAINTEED LLC
Reel/Frame 056274/0337 →
CONVERSION Recorded May 18, 2021
From: CERTAINTEED CORPORATION
To: CERTAINTEED LLC
Reel/Frame 056357/0506 →
Continuity (8)
Continuation 16995448 · Aug 17, 2020
Continuation 16003853 · Jun 8, 2018
Continuation 15057396 · Mar 1, 2016
Continuation 14483107 · Sep 10, 2014
Continuation 13770480 · Feb 19, 2013
Continuation 12811493
Provisional Application 61019740 · Jan 8, 2008
Related Publication 20210273600A1 · Sep 2, 2021
Cited By (36)
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