IP Library › Granted Patent US 12,191,796
Granted Patent B2
US 12,191,796 · App. 17/870,645 · Granted Jan 7, 2025

Roof integrated photovoltaic system

Inventors: Brian Edward Atchley (Petaluma, CA); Peter Clemente (Warren, NJ); Nazar Dzoba (Edison, NJ); Anthony Folk (Whitehouse Station, NJ); Amy Ochsenrieter (Morristown, NJ); Daniel East (Petaluma, CA)
Assignee: GAF Energy LLC
H02S20/23E04D1/12E04D3/38E04D5/144E04D5/148F24S25/613H02S30/00E04D3/3605F24S2020/12F24S2025/021
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Quick Facts
Patent No.
US 12,191,796
App. No.
17/870,645
Granted
Jan 7, 2025
Kind
B2
Abstract

A roof integrated photovoltaic system includes a starter bar having a foot base and configured to be installed to a roof deck, a plurality of water shedding layers, and a photovoltaic module. One of the plurality of water shedding layers is configured to be installed over the foot base of the starter bar, and one of another of which is configured to overlap and be installed over the one of the plurality of water shedding layers. The system further includes a foot module configured to be attached to an upper portion of the photovoltaic module. A lower portion of the photovoltaic module is configured to align with the foot base of the starter bar, and the foot module is configured to be affixed on a last overlapping layer of the plurality of water shedding layers to the roof deck.

Claims (52)

1. A roofing system, comprising:

a roof deck comprising a first area and a second area, wherein the second area of the roof deck is located adjacent the first area of the roof deck;

at least one water shedding layer installed on the first area of the roof deck, wherein the at least one water shedding layer comprises at least a first water shedding layer, wherein the first water shedding layer comprises a reveal portion; and

a plurality of roofing shingles installed on the second area of the roof deck, wherein the plurality of roofing shingles comprises at least a first roofing shingle and a second roofing shingle,

wherein ends of the first roofing shingle and the second roofing shingle are adjacent to an end of the at least one water shedding layer, wherein the ends of the first roofing shingle and the second roofing shingle do not overlap the at least one water shedding layer,

wherein the first roofing shingle comprises an overlap portion and a reveal portion,

wherein the overlap portion of the first roofing shingle is covered by the second roofing shingle,

wherein the reveal portion of the first roofing shingle is not covered by any water shedding layer or roofing shingle, and

wherein the reveal portion of the first water shedding layer is not covered by any water shedding layer or roofing shingle, and wherein a width of the reveal portion of the first water shedding layer is different than a width of the reveal portion of the first roofing shingle.

2. The roofing system of claim 1 , further comprising: at least one solar cell above the first water shedding layer.

3. The roofing system of claim 1 , wherein the width of the reveal portion of the first water shedding layer is greater than the width of the reveal portion of the first roofing shingle.

4. The roofing system of claim 1 , wherein the first water shedding layer comprises a sheet.

5. The roofing system of claim 1 , wherein the first water shedding layer comprises a sheet from a roll.

6. The roofing system of claim 1 , further comprising:

at least one flashing member,

wherein the at least one flashing member is under

the first water shedding layer on the first area of the roof deck and

the first roofing shingle on the second area of the roof deck.

7. The roofing system of claim 6 , wherein the at least one flashing member comprises a plurality of flashing members.

8. The roofing system of claim 1 , wherein there is no flashing between the first area of the roof deck and the second area of the roof deck.

9. A method, comprising:

obtaining a first water shedding layer,

wherein the first water shedding layer comprises a reveal portion;

obtaining a plurality of roofing shingles,

wherein the plurality of roofing shingles comprises at least a first roofing shingle and a second roofing shingle, and

wherein the first roofing shingle comprises an overlap portion and a reveal portion;

installing the first water shedding layer on a first area of a roof deck;

installing the first roofing shingle on a second area of the roof deck,

wherein the second area pf of the roof deck is adjacent the first area of the roof deck;

installing the second roofing shingle on the roof deck,

wherein the second roofing shingle is installed on the second area of the roof deck, such that the second roofing shingle covers the overlap portion of the first roofing shingle,

wherein ends of the first roofing shingle and the second roofing shingle are adjacent to an end of the at least one water shedding layer

wherein the ends of the first roofing shingle and the second roofing shingle do not overlap the at least one water shedding layer

wherein the reveal portion of the first roofing shingle is not covered by any water shedding layer or roofing shingle,

wherein the reveal portion of the first water shedding layer is not covered by any water shedding layer or roofing shingle, and

wherein a width of the reveal portion of the first water shedding layer is different than a width of the reveal portion of the first roofing shingle.

10. The method of claim 9 , wherein installing the first water shedding layer occurs before installing the first roofing shingle.

11. The method of claim 9 , wherein installing the first water shedding layer occurs after installing the first roofing shingle.

12. The method of claim 9 , wherein installing the first water shedding layer occurs after installing the first roofing shingle and the second roofing shingle.

13. The method of claim 9 , wherein installing the first water shedding layer occurs after installing the first roofing shingle and before installing the second roofing shingle.

14. The method of claim 9 , wherein at least one solar cell is above the first water shedding layer.

15. The method of claim 9 , wherein the width of the reveal portion of the first water shedding layer is greater than the width of the reveal portion of the first roofing shingle.

16. The method of claim 9 , wherein the first water shedding layer comprises a sheet.

17. The method of claim 9 , wherein the first water shedding layer comprises a sheet from a roll.

18. The method of claim 9 , further comprising:

obtaining at least one flashing member; and

installing the at least one flashing member on the roof deck,

wherein the at least one flashing member is installed under

the first water shedding layer on the first area of the roof deck and

the first roofing shingle on the second area of the roof deck.

19. The method of claim 18 , wherein the at least one flashing member comprises a plurality of flashing members.

20. The method of claim 9 , wherein there is no flashing between the first area of the roof deck and the second area of the roof deck.

Continuity (3)
Continuation 17123831 · Dec 16, 2020
Provisional Application 62951300 · Dec 20, 2019
Related Publication 20230018614A1 · Jan 19, 2023
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