Granted Patent B2

US 12,237,809 · App. 18/325,381 · Granted Feb 25, 2025

Inventors: Richard Perkins (San Jose, CA); Babak Farhangi (Kew Gardens Hills, NY)

Assignee: GAF Energy LLC

H02S50/10H02S20/23H02S40/34H02S40/36

Abstract

Claims (50)

1. A system, comprising:

a plurality of photovoltaic modules installed on a roof deck,

wherein the photovoltaic modules are arranged in an array on the roof deck,

wherein the array includes an upper surface,

wherein the array includes a first subarray,

wherein the first subarray includes a first side, a second side opposite the first side, an upper side extending from the first side to the second side, and a lower side extending from the first side to the second side,

wherein each of the photovoltaic modules includes

a first end and a second end opposite the first end,

at least one solar cell, and

a wire cover bracket located at the first end and configured to receive at least one electrical component,

wherein the wire cover brackets of the plurality of photovoltaic modules of the first subarray are configured to form a wireway on the first side of the first subarray;

a rapid shutdown device,

wherein the rapid shutdown device is electrically connected to the at least one electrical component,

wherein the rapid shutdown device is configured to reduce an electrical voltage of the system to a predetermined voltage level;

a transition box,

wherein the transition box is located above and adjacent to the wireway and above the upper side of the first subarray,

wherein the rapid shutdown device is located within the transition box;

and

at least one first visible indicator above the upper surface,

wherein the at least one first visible indicator is electrically connected to the plurality of photovoltaic modules,

wherein the at least one first visible indicator is activated when the electrical voltage of the system is less than or equal to the predetermined voltage level; and

at least one second visible indicator is located within the transition box,

wherein the at least one second visible indicator is electrically connected to the rapid shutdown device, and

wherein the at least one second visible indicator is activated when the rapid shutdown device is activated as a result of the electrical voltage of the system being less than or equal to the predetermined voltage level.

2. The system of claim 1 , wherein each of the at least one first visible indicator and the at least one second visible indicator includes a light source.

3. The system of claim 2 , wherein the light source of the at least one first visible indicator is a first light emitting diode (LED), and wherein the light source of the at least one second visible indicator is a second light emitting diode (LED).

4. The system of claim 1 , wherein the at least one first visible indicator is located within a corresponding one of the wire cover bracket.

5. The system of claim 4 , wherein the at least one first visible indicator includes a plurality of first visible indicators.

6. The system of claim 4 , further comprising at least one cover removably attached to at least one of the wire cover brackets, wherein the at least one cover is configured to enable visible perception of the at least one first visible indicator when the at least one first visible indicator is active.

7. The system of claim 1 , further comprising at least one voltage monitoring device, wherein the at least one voltage monitoring device is configured to measure the electrical voltage of the system.

8. The system of claim 7 , further comprising a jumper module, wherein the jumper module electrically connects the first subarray of the array and a second subarray of the array.

9. The system of claim 8 , wherein the jumper module includes a first junction box, wherein the at least one electrical component includes a second junction box, wherein the first junction box is electrically connected to the second junction box, and wherein the first junction box includes the at least one voltage monitoring device.

10. The system of claim 8 , wherein the jumper module includes a plurality of layers, wherein the plurality of layers is laminated, and wherein the at least one voltage monitoring device is laminated within the plurality of layers of the jumper module.

11. The system of claim 9 , wherein the at least one voltage monitoring device is a printed circuit board or flex circuit.

12. The system of claim 10 , wherein at least one third visible indicator is located on the jumper module.

13. The system of claim 7 , wherein the at least one voltage monitoring device includes a plurality of voltage monitoring devices, and wherein each of the plurality of voltage monitoring devices is located on a corresponding one of the plurality of photovoltaic modules.

14. The system of claim 1 , wherein the at least one first visible indicator is electrically connected to the rapid shutdown device.

15. The system of claim 1 , wherein the predetermined voltage level is 0.1 volt to 30 volts.

16. The system of claim 1 , wherein the at least one first visible indicator displays a first color when the electrical voltage has a first value, and wherein the at least one first visible indicator displays a second color different from the first color when the electrical voltage has a second value, wherein the second value is different from the first value.

17. The system of claim 1 , wherein the at least one first visible indicator displays a first flashing code when the electrical voltage has a first value, and wherein the at least one first visible indicator displays a second flashing code different from the first flashing code when the electrical voltage has a second value, wherein the second value is different from the first value.

18. The system of claim 6 , wherein the at least one cover includes a transparent section, and wherein the transparent section enables visible perception of the at least one first visible indicator when the at least one first visible indicator is active.

19. The system of claim 1 , wherein the rapid shutdown device includes

a shutdown receiver,

a shutdown transmitter electrically connected to the shutdown receiver,

a shutdown power circuit electrically connected to the shutdown receiver, and an indicator circuit electrically connected to the shutdown receiver and the shutdown power circuit,

wherein the shutdown receiver, the shutdown transmitter and the shutdown power circuit are electrically connected to the photovoltaic modules,

wherein the indicator circuit is electrically connected to the shutdown receiver and the shutdown power circuit,

wherein the shutdown receiver is configured to detect a shutdown signal transmitted by the shutdown transmitter when the electrical voltage of the system is less than or equal to the predetermined voltage level, and

wherein the indicator circuit is configured to receive the shutdown signal and activate the at least one first visible indicator and the at least one second visible indicator in response to the receipt of the shutdown signal.

20. The system of claim 19 , wherein the shutdown signal is a shutdown code, and wherein the transmitter is configured to transmit the shutdown code to the shutdown receiver by wired communication or wireless communication.

Continuity (2)

References Cited (332)