IP Library Granted Patent US 12,709,714
Granted Patent B2
US 12,709,714 · App. 17/785,682 · Granted Aug 18, 2026

Gasification furnace operating method and gasification furnace

Inventors: Tomoaki Fukui (Tokyo, JP); Junichi Akiyama (Tokyo, JP)
Assignees: Resonac Corporation; UBE CORPORATION; EBARA ENVIRONMENTAL PLANT CO., LTD.
C10J3/487C10J3/54C10J3/721C10J3/723F23G5/027F23G5/16F23J1/08C10J2300/0946C10J2300/0983C10J2300/1625F23G2201/40F23G2202/103F23G2203/50F23G2900/55005
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Quick Facts
Patent No.
US 12,709,714
App. No.
17/785,682
Filed
Jun 15, 2022
Granted
Aug 18, 2026
Kind
B2
Art Unit
3762
USPC
110/235
Abstract

Provided are a gasification furnace operating method, a gasification furnace, a two-stage gasification apparatus, a gasification method for an organic raw material, and a two-stage gasification method for organic waste that make it possible to stably operate a gasification furnace over a long period of time. The present invention provides a gasification furnace operating method including, in a gasification furnace into which an organic raw material is introduced and that produces gas and slag, directly or indirectly introducing an alkali metal-containing compound into the gasification furnace to reduce the viscosity of the slag.

Claims (19)

1 . A method for operating a gasification furnace in which an organic raw material is charged to form gas and slag, comprising charging an alkali metal-containing compound directly or indirectly into the gasification furnace to reduce the viscosity of the slag, the method characterized by comprising:

analyzing the content of sodium and silicon of the slag,

determining, based on the analyzed content, a molar ratio of silicon dioxide and sodium oxide in the slag (the number of moles of silicon dioxide/the number of moles of sodium oxide); and

maintaining the molar ratio of silicon dioxide and sodium oxide in the slag to be 2.5 or more, by controlling charging of the alkali metal-containing compound based on the determined molar ratio, wherein the controlling comprises charging the alkali metal-containing compound when the molar ratio of silicon dioxide and sodium oxide in the slag is 2.5 or less,

wherein the alkali metal-containing compound is sodium silicate.

2 . The method according to claim 1 , wherein the sodium silicate is charged in the form of an aqueous solution.

3 . The method according to claim 1 , wherein the molar ratio of silicon dioxide and sodium oxide in the sodium silicate (the number of moles of silicon dioxide/the number of moles of sodium oxide) is 0.4 or more and 4.5 or less.

4 . The method according to claim 1 , comprising charging a silicon containing compound directly or indirectly to the gasification furnace.

5 . The method according to claim 4 , wherein the silicon containing compound is a bed material.

6 . The method according to claim 1 , wherein the molar ratio of silicon dioxide and sodium oxide (the number of moles of silicon dioxide/the number of moles of sodium oxide) in the slag having a reduced viscosity is 2.5 or more and 15.0 or less.

7 . The method according to claim 1 , wherein the slag having a reduced viscosity comprises an alkali metal in an amount of 1.5% by mass to 20.0% by mass in terms of oxide.

8 . The method according to claim 1 , comprising mixing the alkali metal-containing compound with the organic raw material, and charging the mixture into the gasification furnace.

9 . A method for two-stage gasifying organic waste, comprising forming an organic raw material by primary gasification of the organic waste in a low temperature gasification furnace, charging the organic raw material into a high temperature gasification furnace, forming gas and slag by secondary gasification of the organic raw material in the high temperature gasification furnace, and charging an alkali metal-containing compound directly or indirectly into the high temperature gasification furnace to reduce the viscosity of the slag, the method characterized by comprising:

analyzing the content of sodium and silicon of the slag,

determining, based on the analyzed content, a molar ratio of silicon dioxide and sodium oxide in the slag (the number of moles of silicon dioxide/the number of moles of sodium oxide); and

maintaining the molar ratio of silicon dioxide and sodium oxide in the slag to be 2.5 or more, by controlling charging of the alkali metal-containing compound based on the determined molar ratio, wherein the controlling comprises charging the alkali metal-containing compound when the molar ratio of silicon dioxide and sodium oxide in the slag is 2.5 or less,

wherein the alkali metal-containing compound is sodium silicate.

10 . The method according to claim 9 , wherein the high temperature gasification furnace is a gasification furnace for forming gas and slag from an organic raw material, comprising a combustion chamber for gasifying or combusting the organic raw material, a non-combustible material separation chamber for cooling and recovering the formed slag, and an inlet for an alkali metal-containing compound provided in the combustion chamber.

11 . The method according to claim 9 , wherein the low temperature gasification furnace is a fluidized bed gasification furnace.

Assignments (3)
CHANGE OF ADDRESS Recorded Feb 9, 2024
From: RESONAC CORPORATION
To: RESONAC CORPORATION
Reel/Frame 066547/0677 →
CHANGE OF NAME Recorded Jun 23, 2023
From: SHOWA DENKO K.K.
To: RESONAC CORPORATION
Reel/Frame 064082/0513 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 15, 2022
From: FUKUI, TOMOAKI; AKIYAMA, JUNICHI
To: SHOWA DENKO K.K.; UBE CORPORATION; EBARA ENVIRONMENTAL PLANT CO., LTD.
Reel/Frame 060213/0258 →
Priority Claims (1)
JP 2019-229389 · Dec 19, 2019 · national
Continuity (1)
Related Publication 20230067815A1 · Mar 2, 2023
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