IP Library Granted Patent US 12,597,601
Granted Patent B2
US 12,597,601 · App. 17/796,173 · Granted Apr 7, 2026

Electrochemical element, method for producing same, and electrochemical device

Inventors: Shuhei Uchida (Osaka Fu, JP); Yoshinori Satou (Osaka Fu, JP)
Assignee: PANASONIC INTELLECTUAL PROPERTY MANAGEMENT CO., LTD.
H01M4/485H01M4/0404H01M4/0428H01M4/366H01M4/386H01M4/625H01M10/0525H01M50/46
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Quick Facts
Patent No.
US 12,597,601
App. No.
17/796,173
Granted
Apr 7, 2026
Kind
B2
Abstract

An electrochemical element includes a current collector, and an active material layer on the current collector, wherein the active material layer includes active material particles each having a lithium silicate composite particle including a lithium silicate phase and silicon particles dispersed therein, and a first coating that covers at least a portion of a surface of the lithium silicate composite particle, the first coating includes an oxide of a first element other than a non-metal element, and the active material layer has a thickness TA, and T1b<T1t, where T1b is a thickness of the first coating covering the lithium silicate composite particle at a position of 0.25 TA from the current collector surface in the active material layer, and T1t is a thickness of the first coating covering the lithium silicate composite particle at a position of 0.75 TA from the current collector surface in the active material layer.

Claims (29)

1 . An electrochemical element comprising a current collector, and an active material layer supported on the current collector, wherein

the active material layer includes active material particles,

the active material particles each include a lithium silicate composite particle including a lithium silicate phase and silicon particles dispersed in the lithium silicate phase, and a first coating that covers at least a portion of a surface of the lithium silicate composite particle,

the first coating includes an oxide of a first element other than a non-metal element, and

the active material layer has a thickness TA, and T1b<T1t is satisfied, where

T1b is a thickness of the first coating that covers the lithium silicate composite particle at a position of 0.25TA from the surface of the current collector in the active material layer, and

T1t is a thickness of the first coating that covers the lithium silicate composite particle at a position of 0.75TA from the surface of the current collector in the active material layer.

2 . The electrochemical element of claim 1 , wherein the thickness T1b and the thickness T1t satisfy 0.02≤T1b/T1t<1.

3 . The electrochemical element of claim 1 , wherein the first element includes at least one element selected from the group consisting of Group 3 elements, Group 4 elements, Group 5 elements, and Group 6 elements of a periodic table.

4 . The electrochemical element of claim 1 , wherein the first element includes at least one selected from the group consisting of Al, Ti, Si, Zr, Mg, Nb, Ta, Sn, Ni, and Cr.

5 . The electrochemical element of claim 1 , wherein the first coating has an average thickness T1 A of 0.1 nm or more and 50 nm or less.

6 . The electrochemical element of claim 1 , wherein

Cb>Ct is satisfied, where

Cb is a concentration by atomic ratio of the first element at a position of 0.25T1 from the surface of the lithium silicate composite particle in the first coating, and

Ct is a concentration by atomic ratio of the first element at a position of 0.75T1 from the surface of the lithium silicate composite particle in the first coating.

7 . The electrochemical element of claim 6 , wherein the concentration Cb and the concentration Ct satisfy Cb/Ct>2.

8 . The electrochemical element of claim 1 , wherein the first coating further includes carbon atoms.

9 . The electrochemical element of claim 8 , wherein Rb>Rt is satisfied, where

Rb is an atomic ratio of the first element relative to the carbon atom in the first coating at a position of 0.25T1 from the surface of the lithium silicate composite particle, and

Rt is an atomic ratio of the first element relative to the carbon atom in the first coating at a position of 0.75T1 from the surface of the lithium silicate composite particle.

10 . The electrochemical element of claim 9 , wherein the atomic ratio Rb and the atomic ratio Rt satisfy Rb/Rt>1.3.

11 . The electrochemical element of claim 9 , wherein the atomic ratio Rb is 5 or more and 99 or less.

12 . The electrochemical element of claim 9 , wherein the atomic ratio Rt is 0.01 or more and 10 or less.

13 . The electrochemical element of claim 1 , wherein at least a portion of the first coating is further covered with an electrically conductive second coating including carbon atoms.

14 . The electrochemical element of claim 13 , wherein an average thickness T1 A and an average thickness T2 A satisfy the relation of 0<T2 A /T1 A <1500, where

T1 A is an average thickness of the first coating that covers at least a portion of the surface of the lithium silicate composite particle, and

T2 A is an average thickness of the electrical conductive second coating.

15 . An electrochemical device including a first electrode, a second electrode, and a separator interposed therebetween, wherein

one of the first electrode and the second electrode is composed of the electrochemical element of claim 1 .

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 10, 2023
From: UCHIDA, SHUHEI; SATOU, YOSHINORI
To: PANASONIC INTELLECTUAL PROPERTY MANAGEMENT CO., LTD.
Reel/Frame 062319/0577 →
Priority Claims (1)
JP 2020-015857 · Jan 31, 2020 · national
Continuity (1)
Related Publication 20230083365A1 · Mar 16, 2023
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