IP Library Granted Patent US 10,003,073
Granted Patent B2
US 10,003,073 · App. 15/196,732 · Granted Jun 19, 2018

Electrode and nonaqueous electrolyte battery

Inventors: Hiromichi Kuriyama (Yokkaichi, JP); Hidesato Saruwatari (Kawasaki, JP); Hideki Satake (Kashiwazaki, JP)
Assignee: KABUSHIKI KAISHA TOSHIBA
H01M4/366H01M4/131H01M4/485H01M4/505H01M4/525H01M4/5825H01M10/0525H01M4/62H01M2004/028
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Quick Facts
Patent No.
US 10,003,073
App. No.
15/196,732
Granted
Jun 19, 2018
Kind
B2
Abstract

According to one embodiment, an electrode is provided. The electrode includes an electrode mixture layer and a current collector. The electrode mixture layer contains active material particles. The electrode mixture layer includes a first surface being in contact with the current collector and a second surface separated from the first surface by a thickness of the electrode mixture layer. The electrode mixture layer includes a first portion having the first surface and a second portion having the second surface. In the first portion, a first oxide layer is formed on the active material particle. In the second portion, a second oxide layer is formed on the active material particles. The thickness of the first oxide layer is more than the thickness of the second oxide layer.

Claims (27)

1. An electrode comprising:

an electrode mixture layer comprising active material particles comprising Li and at least one transition metal selected from the group consisting of Fe, Mn, Co and Ni; and

a current collector comprising at least one surface on which the electrode mixture layer is supported,

wherein:

the electrode mixture layer comprises a first surface being in contact with the current collector and a second surface separated by a thickness of the electrode mixture layer from the first surface;

the electrode mixture layer comprises:

a first portion having a thickness of at least 20% of the thickness of the electrode mixture layer and comprising the first surface; and

a second portion having a thickness of at least 20% of the thickness of the electrode mixture layer and comprising the second surface;

in the first portion of the electrode mixture layer, a first oxide layer is formed on surfaces of the active material particles, the first oxide layer comprising at least one element selected from the group consisting of Li, Mg, Ca, B, Al, Si, P, Fe, Mn, Co Ni, Cu, Zn, Zr, Nb, Mo, Ta, and W, and having a thickness of more than 0.5 nm and 100 nm or less;

in the second portion of the electrode mixture layer, a second oxide layer is formed on surfaces of the active material particles, the second oxide layer comprising at least one element selected from the group consisting of Li, Mg, Ca, B, Al, Si, P, Fe, Mn, Co, Ni, Cu, Zn, Zr, Nb, Mo, Ta, and W, and having a thickness of 0.5 nm or more and less than 100 nm; and

the thickness of the first oxide layer is more than the thickness of the second oxide layer.

2. The electrode according to claim 1 , wherein a ratio of the thickness of the first oxide layer to the thickness of the second oxide layer is 5 or more.

3. The electrode according to claim 1 , wherein a ratio of the thickness of the first oxide layer to the thickness of the second oxide layer is 200 or less.

4. The electrode according to claim 1 , wherein a ratio of the thickness of the first oxide layer to the thickness of the second oxide layer is 5 or more and 50 or less.

5. The electrode according to claim 1 , wherein the active material particles comprises at least one selected from the group consisting of a lithium-manganese composite oxide, a lithium-nickel composite oxide, a lithium-cobalt composite oxide, a lithium-nickel-cobalt composite oxide, a lithium-manganese-cobalt composite oxide, lithium-iron phosphate and a lithium composite phosphate compound.

6. The electrode according to claim 1 , wherein the first oxide layer comprises at least one selected from the group consisting of NiO, CoO, MnO, MgO, CaO, AlPO 4 , Fe 3 O 4 , CuO, ZnO, Li 4 P 2 O 7 , ZrO 2 , Nb 2 O 5 , MoO 3 , Ta 2 O 5 , WO 3 , SiO 2 , Al 2 O 3 , and Li 2 O-2B 2 O 3 .

7. The electrode according to claim 1 , wherein the second oxide layer comprises at least one selected from the group consisting of NiO, CoO, MnO, MgO, CaO, AlPO 4 , Fe 3 O 4 , CuO, ZnO, Li 4 P 2 O 7 , ZrO 2 , Nb 2 O 5 , MoO 3 , Ta 2 O 5 , WO 3 , SiO 2 , Al 2 O 3 , and Li 2 O-2B 2 O 3 .

8. The electrode according to claim 1 , wherein

the first oxide layer comprises a first compound comprising the at least one element selected from the group consisting of Li, Mg, Ca, B, Al, Si, P, Fe, Mn, Co, Ni, Cu, Zn, Zr, Nb, Mo, Ta, and W;

the second oxide layer comprises a second compound comprising the at least one element selected from the group consisting of Li, Mg, Ca, B, Al, Si, P, Fe, Mn, Co, Ni, Cu, Zn, Zr, Nb, Mo, Ta, and W; and

the first compound is identical to the second compound.

9. A nonaqueous electrolyte battery comprising:

the electrode according to claim 1 as a positive electrode;

a negative electrode; and

a nonaqueous electrolyte.

10. The nonaqueous electrolyte battery according to claim 9 , wherein the negative electrode comprises a negative electrode active material of which a lithium insertion-and-extraction potential is higher than a redox potential of lithium by a value of 1 V or more.

11. The nonaqueous electrolyte battery according to claim 10 , wherein the negative electrode active material comprises lithium titanate having a spinel structure.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 29, 2016
From: KURIYAMA, HIROMICHI; SARUWATARI, HIDESATO; SATAKE, HIDEKI
To: KABUSHIKI KAISHA TOSHIBA
Reel/Frame 039043/0401 →
Priority Claims (1)
JP 2014-000596 · Jan 6, 2014 · national
Continuity (2)
Continuation PCTJP2014084519 · Dec 26, 2014
Related Publication 20160308202A1 · Oct 20, 2016
Cited By (1)
US 12,272,795