IP Library Granted Patent US 11,514,586
Granted Patent B1
US 11,514,586 · App. 17/817,248 · Granted Nov 29, 2022

Automated application of drift correction to sample studied under electron microscope

Inventors: Franklin Stampley Walden, II (Raleigh, NC); John Damiano, Jr. (Holly Springs, NC); David P. Nackashi (Raleigh, NC); Daniel Stephen Gardiner (Wake Forest, NC); Mark Uebel (Morrisville, NC); Alan Philip Franks (Durham, NC); Benjamin Jacobs (Apex, NC); Joshua Brian Friend (Raleigh, NC); Katherine Elizabeth Marusak (Cary, NC); Nelson L Marthe, Jr. (Cary, NC); Benjamin Bradshaw Larson (Cary, NC)
Assignee: PROTOCHIPS, INC.
G06T7/215G06T7/337H01J37/20G06T2207/10061H01J2237/2594
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Quick Facts
Patent No.
US 11,514,586
App. No.
17/817,248
Granted
Nov 29, 2022
Kind
B1
Abstract

Methods and systems for calibrating a transmission electron microscope are disclosed. A fiducial mark on the sample holder is used to identify known reference points so that a current collection area and a through-hole on the sample holder can be located. A plurality of beam current and beam area measurements are taken, and calibration tables are extrapolated from the measurements for a full range of microscope parameters. The calibration tables are then used to determine electron dose of a sample during an experiment at a given configuration.

Claims (59)

1. A method for measuring electron dose in a sample with a transmission electron microscope (TEM), the method comprising:

locating a fiducial mark on a TEM holder tip, wherein the TEM holder tip includes a through-hole located at a predetermined distance from the fiducial mark and a current collection area located at a predetermined distance from the fiducial mark;

calibrating the TEM for measuring beam area across a range of possible beam areas to generate a calibration table for beam area for the TEM;

calibrating the TEM for measuring beam current across a range of possible beam currents to generate a calibration table for beam current for the TEM; and

measuring electron dose on the sample during an experiment using the calibrated TEM having a defined configuration, wherein the measured electron dose is determined using the calibration table for beam area and the calibration table for beam current.

2. The method of claim 1 , wherein calibrating the TEM for measuring beam area across the range of possible beam areas comprises:

locating the fiducial mark on the TEM holder tip;

translating the TEM to the through-hole of the TEM holder tip based on the location of the fiducial mark;

taking multiple beam area measurements of the TEM, with the multiple beam area measurements corresponding to multiple beam magnifications of the TEM; and

extrapolating the multiple beam area measurements to generate the calibration table for beam area for the TEM.

3. The method of claim 1 , wherein calibrating the TEM for measuring beam current across a range of possible beam currents comprises:

locating the fiducial mark on the TEM holder tip;

translating the TEM to the current collection area of the TEM holder tip based on the location of the fiducial mark;

collecting current using a Faraday cup on the TEM holder tip;

taking multiple beam current measurements of the TEM from the collected current, with the multiple beam current measurements corresponding to multiple configurations of the TEM; and

extrapolating the multiple beam current measurements to generate the calibration table for beam current for the TEM.

4. The method of claim 1 , wherein the defined configuration of the TEM includes spot size, an aperture setting, an intensity or brightness setting, or an accelerating voltage.

5. The method of claim 1 , further comprising correlating measured beam current to beam current reported by a fluorescent screen or camera across a range of TEM configurations to determine a correction factor such that a true beam current value can be determined for a value of fluorescent screen current or camera current for the defined configuration.

6. The method of claim 1 , further comprising reducing an electron dose rate when a critical value for an electron dose rate or a cumulative electron dose has been reached.

7. The method of claim 6 , wherein the electron dose rate is reduced by changing an aperture setting, changing the spot size, changing a beam intensity, or changing the beam current.

8. A microscope control system for measuring electron dose in a sample with a transmission electron microscope (TEM), the system comprising:

a processor configured for:

calibrating the TEM for measuring beam area across a range of possible beam areas to generate a calibration table for beam area for the TEM;

calibrating the TEM for measuring beam current across a range of possible beam currents to generate a calibration table for beam current for the TEM; and

measuring electron dose on the sample during an experiment using the calibrated TEM having a defined configuration, wherein the measured electron dose is determined using the calibration table for beam area and the calibration table for beam current.

9. The microscope control system of claim 8 , wherein calibrating the TEM for measuring beam area across the range of possible beam areas comprises:

translating the TEM to a through-hole of a TEM holder tip based on a location of a fiducial mark on the TEM holder tip;

taking multiple beam area measurements of the TEM, with the multiple beam area measurements corresponding to multiple beam magnifications of the TEM; and

extrapolating the multiple beam area measurements to generate the calibration table for beam area for the TEM.

10. The microscope control system of claim 8 , wherein calibrating the TEM for measuring beam current across a range of possible beam currents comprises:

translating the TEM to a current collection area of a TEM holder tip based on a location of a fiducial mark on the TEM holder tip;

taking multiple beam current measurements of the TEM using readings from an ammeter that reads current collected using a Faraday cup on the TEM holder tip, with the multiple beam current measurements corresponding to multiple configurations of the TEM; and

extrapolating the multiple beam current measurements to generate the calibration table for beam current for the TEM.

11. The microscope control system of claim 8 , wherein the defined configuration of the TEM includes spot size, an aperture setting, an intensity or brightness setting, or an accelerating voltage.

12. The microscope control system of claim 8 , wherein the processor is further configured for correlating measured beam current to beam current reported by a fluorescent screen or camera across a range of TEM configurations to determine a correction factor such that a true beam current value can be determined for a value of fluorescent screen current or camera current for the defined configuration.

13. The microscope control system of claim 8 , wherein the processor is further configured for reducing an electron dose rate when a critical value for an electron dose rate or a cumulative electron dose has been reached.

14. The microscope control system of claim 13 , wherein the electron dose rate is reduced by changing an aperture setting, changing the spot size, changing a beam intensity, or changing the beam current.

15. A transmission electron microscope (TEM) holder tip for measuring electron beam current, the TEM holder tip comprising:

a through-hole for allowing an electron beam to pass through the TEM holder tip;

a current collection area for capturing beam current of the electron beam; and

a fiducial mark positioned a predetermined distance from the collection area and a predetermined distance from the through-hole.

16. The TEM holder tip of claim 15 , wherein the beam current is measured using an ammeter.

17. The TEM holder tip of claim 16 , wherein a path from the current collection area to the ammeter comprises a low-resistance material and is electrically shielded to prevent interference.

18. The TEM holder tip of claim 15 , wherein the TEM holder comprises a material having a low atomic number and low electrical resistivity for minimizing electron backscatter.

19. The TEM holder tip of claim 15 , wherein the TEM holder tip comprises an aperture for minimizing electron backscatter.

20. The TEM holder tip of claim 15 , wherein the current collection area is electrically isolated from a body of the TEM holder tip to avoid leakage.

21. The TEM holder tip of claim 15 , wherein the through-hole, current collection area, and fiducial mark are defined in the same layer of the TEM holder tip to avoid a tolerance stack.

22. A method for measuring electron dose in a sample with a scanning transmission electron microscope (STEM), the method comprising:

locating a fiducial mark on a STEM holder tip, wherein the STEM holder tip includes a current collection area located at a predetermined distance from the fiducial mark;

calibrating the STEM for measuring beam current across a range of possible beam currents to generate a calibration table for beam current for the STEM; and

measuring electron dose on the sample during an experiment using the calibrated STEM having a defined configuration, wherein the measured electron dose is determined using the calibration table for beam current.

23. The method of claim 22 , wherein calibrating the STEM for measuring beam current across a range of possible beam currents comprises:

locating the fiducial mark on the STEM holder tip;

translating the STEM to the current collection area of the STEM holder tip based on the location of the fiducial mark;

collecting current using a Faraday cup on the STEM holder tip;

taking multiple beam current measurements of the STEM from the collected current, with the multiple beam current measurements corresponding to multiple configurations of the STEM; and

extrapolating the multiple beam current measurements to generate the calibration table for beam current for the STEM.

24. The method of claim 22 , further comprising reducing an electron dose rate when a critical value for an electron dose rate or a cumulative electron dose has been reached.

25. The method of claim 24 , wherein the electron dose rate is reduced by reducing dwell time, reducing raster area, or using sparse scanning techniques.

Assignments (2)
SECURITY INTEREST Recorded Jan 4, 2023
From: PROTOCHIPS, INC.
To: SALEM INVESTMENT PARTNERS IV, LIMITED PARTNERSHIP
Reel/Frame 062270/0310 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 3, 2022
From: WALDEN, FRANKLIN STAMPLEY, II; DAMIANO, JOHN, JR.; NACKASHI, DAVID P.; GARDINER, DANIEL STEPHEN; UEBEL, MARK; FRANKS, ALAN PHILIP; JACOBS, BENJAMIN; FRIEND, JOSHUA BRIAN; MARUSAK, KATHERINE ELIZABETH; MARTHE, NELSON L, JR.; LARSON, BENJAMIN BRADSHAW
To: PROTOCHIPS, INC.
Reel/Frame 060712/0333 →
Continuity (6)
Continuation 17585222 · Jan 26, 2022
Continuation In Part 17545651 · Dec 8, 2021
Continuation 17210702 · Mar 24, 2021
Continuation 16951297 · Nov 18, 2020
Continuation PCTUS2020045937 · Aug 12, 2020
Provisional Application 62888309 · Aug 16, 2019