IP Library Granted Patent US 12,570,259
Granted Patent B2
US 12,570,259 · App. 17/847,936 · Granted Mar 10, 2026

Method and apparatus for determining solenoid valve failure of brake system

Inventor: Yong Cheol Seol (Hwaseong-si, KR)
Assignee: HYUNDAI MOBIS CO., LTD.
B60T8/94B60T8/885B60T13/147B60T13/745B60T2270/402B60T2270/406B60T2270/88
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Quick Facts
Patent No.
US 12,570,259
App. No.
17/847,936
Granted
Mar 10, 2026
Kind
B2
Abstract

According to at least one embodiment, the present disclosure provides a method for determining failure of a solenoid valve in a brake system, the method comprising: a first valve operation process of opening a backup valve that controls opening and closing of a flow path disposed between a master cylinder and a pedal cylinder and opening and closing a plurality of valves other than the backup valve in a preset manner; a first determination process of moving a piston disposed in a master cylinder to a preset first position and determining whether the backup valve is in a failure state using a pressure sensor; a second valve operation process of closing a mixing valve that controls opening and closing of a flow path disposed between a front wheel circuit and a rear wheel circuit, and opening and closing the plurality of valves other than the mixing valve in a preset manner; and a second determination process of moving the piston disposed in the master cylinder to a preset second position and determining whether the mixing valve is in a failure state using a pressure sensor.

Claims (45)

1 . A method for determining a failure of a solenoid valve in a brake system of a vehicle, the method comprising:

opening a backup valve that controls (1) opening/closing of a first flow path between a master cylinder and a pedal cylinder and (2) opening/closing of a plurality of valves of the brake system excluding the backup valve;

moving a piston disposed in the master cylinder to a first position and determining, using a pressure sensor, whether the backup valve is in a failure state;

closing a mixing valve that controls (1) opening/closing of a second flow path between a front wheel circuit and a rear wheel circuit and (2) opening/closing of the plurality of valves of the brake system excluding the mixing valve; and

moving the piston disposed in the master cylinder to a second position and determining, using the pressure sensor, whether the mixing valve is in a failure state;

before closing the mixing valve, opening a third flow path between the master cylinder and the rear wheel circuit; and

moving the piston to an end of the master cylinder in a direction toward the first position from an initial position of the piston in the master cylinder.

2 . The method of claim 1 , wherein opening the backup valve comprises:

setting a duty of the backup valve to zero; and

opening or closing the plurality of valves of the brake system excluding the backup valve so that a pressure is formed in a plurality of wheel cylinders when the piston moves to the first position.

3 . The method of claim 1 , wherein determining whether the backup valve is in the failure state comprises:

detecting, using the pressure sensor, a pressure of the front wheel circuit; and

determining that the backup valve is in the failure state when the detected pressure of the front wheel circuit meets a preset pressure condition.

4 . The method of claim 1 , wherein closing the mixing valve comprises:

setting a duty of the mixing valve to zero; and

opening or closing the plurality of valves of the brake system excluding the mixing valve so that a pressure is formed in a plurality of wheel cylinders when the piston moves to the second position.

5 . The method of claim 1 , wherein determining whether the mixing valve is in the failure state comprises:

detecting, using the pressure sensor, a pressure of the front wheel circuit; and

determining that the mixing valve is in the failure state when the detected pressure of the front wheel circuit meets a preset pressure condition.

6 . The method of claim 1 , further comprising determining whether a driver has left the vehicle prior to opening the backup valve.

7 . The method of claim 1 , further comprising notifying, to a driver of the vehicle, the failure of the backup valve when it is determined that the backup valve is in the failure state.

8 . The method of claim 1 , further comprising notifying, to a driver of the vehicle, the failure of the mixing valve when it is determined that the mixing valve is in the failure state.

9 . A brake device for a vehicle, comprising:

a pedal cylinder connected to a reservoir and configured to generate a hydraulic pressure in response to a driver's pressing of a brake pedal, the reservoir storing brake oil;

a motor driven by an electrical signal output indicative of displacement of the brake pedal;

a master cylinder connected to the pedal cylinder and including a piston configured to move forward or backward by the motor, the master cylinder configured to generate, using the piston, a braking hydraulic pressure;

a control unit configured to detect (1) a failure of a backup valve configured to adjust opening and closing of a flow path between the master cylinder and the pedal cylinder and (2) a failure of a mixing valve configured to adjust opening and closing of a flow path between a front wheel circuit and a rear wheel circuit; and

a plurality of valves provided in flow paths connecting the reservoir to a plurality of wheel cylinders configured to perform braking of respective wheels,

wherein, to detect the failure of the backup valve, the control unit is configured to:

control opening and closing of the backup valve and the plurality of valves,

move the piston in the master cylinder to a first position and determine whether the backup valve is in a failure state based on a in the wheel cylinders,

wherein, to detect the failure of the mixing valve, the control unit is configured to:

control opening and closing of the mixing valve and the plurality of valves,

move the piston in the master cylinder to a second position and determine whether the mixing valve is in a failure state based on the pressure in the wheel cylinders and

wherein, before closing the mixing valve, the control unit is configured to open a third flow path between the master cylinder and the rear wheel circuit and move the piston to an end of the master cylinder in a direction toward the first position from an initial position of the piston in the master cylinder.

10 . The brake device of claim 9 , wherein the control unit is configured to:

set a duty of the backup valve to zero;

control opening and closing of the plurality of valves excluding the backup valve so that the pressure is formed in the wheel cylinders when the piston moves forward to the first position; and

determine whether the backup valve is in a failure state when the piston moves forward to the first position.

11 . The brake device of claim 10 , wherein, when it is determined that the backup valve is in the failure state, the control unit configured to notify, to a driver of the vehicle, the failure of the backup valve.

12 . The brake device of claim 9 , wherein the control unit is configured to:

set a duty of the mixing valve to zero;

control opening and closing of the plurality of valves excluding the mixing valve so that the pressure is formed in the wheel cylinders when the piston moves backward to the second position; and

determine whether the mixing valve is in a failure state when the piston moves backward to the second position.

13 . The brake device of claim 12 , wherein, when it is determined that the mixing valve is in a failure state, the control unit is configured to notify, to a driver of the vehicle, the failure of the mixing valve.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 23, 2022
From: SEOL, YONG CHEOL
To: HYUNDAI MOBIS CO., LTD.
Reel/Frame 060294/0774 →
Priority Claims (1)
KR 10-2021-0086228 · Jul 1, 2021 · national
Continuity (1)
Related Publication 20230001901A1 · Jan 5, 2023
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