IP Library Granted Patent US 12,379,653
Granted Patent B2
US 12,379,653 · App. 17/861,566 · Granted Aug 5, 2025

Pattern formation method and photosensitive hard mask

Inventors: Hajime Nakabayashi (Nirasaki, JP); Tomohito Yamaji (Nirasaki, JP); Kazuki Yamada (Nirasaki, JP); Ryuichi Asako (Nirasaki, JP)
Assignee: TOKYO ELECTRON LIMITED
G03F1/22H01L21/0332H01L21/0337
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Quick Facts
Patent No.
US 12,379,653
App. No.
17/861,566
Granted
Aug 5, 2025
Kind
B2
Abstract

A pattern formation method includes: forming a photosensitive hard mask made of a transition metal oxide film on a surface of a substrate; exposing the photosensitive hard mask to EUV light in a desired pattern; causing a state change in an exposed region by heat generated during exposure; and selectively removing either a region where the state change has occurred or a region where the state change has not occurred.

Claims (32)

1. A pattern formation method, comprising:

forming a photosensitive hard mask made of a transition metal oxide film on a surface of a substrate;

exposing the photosensitive hard mask to EUV light in a desired pattern;

causing a state change in an exposed region by heat generated during exposure; and

selectively removing either a region where the state change has occurred or a region where the state change has not occurred,

wherein a thickness t of the transition metal oxide film constituting the photosensitive hard mask is in a range of λ≤t≤3λ, where λ is an extinction length of the EUV light used for the exposure.

2. The pattern formation method of claim 1 , wherein the state change is a phase transition or a composition change.

3. The pattern formation method of claim 2 , wherein a transition metal oxide constituting the transition metal oxide film is a tetravalent transition metal oxide.

4. The pattern formation method of claim 3 , wherein the tetravalent transition metal oxide is HfO 2 or ZrO 2 .

5. The pattern formation method of claim 4 , wherein the transition metal oxide film is an amorphous phase HfO 2 film, and the exposed region is configured to undergo a phase transition to a crystalline phase by being heated to a crystallization temperature or higher.

6. The pattern formation method of claim 2 , wherein a transition metal oxide constituting the transition metal oxide film is a low-melting-point polyvalent oxide.

7. The pattern formation method of claim 6 , wherein the low-melting-point polyvalent oxide is WO x , MoO x , and VO x .

8. The pattern formation method of claim 7 , wherein the transition metal oxide film is an amorphous phase MoO x film or a crystalline phase MoO x film, the exposed region is heated to a crystallization temperature or higher to undergo a phase transition to a crystalline phase when the amorphous phase MoO x film is used, and the exposed region is heated to a temperature higher than a melting point thereof and rapidly cooled to undergo the phase transition to an amorphous phase when the crystalline phase MoO x film is used.

9. The pattern formation method of claim 1 , wherein the selectively removing is performed by a dry etching or a wet etching.

10. A pattern formation method, comprising:

forming a photosensitive hard mask made of a transition metal oxide film on a surface of a substrate on which a film to be processed and a hard mask are formed;

exposing the photosensitive hard mask to EUV light in a desired pattern;

causing a state change in an exposed region by heat generated during exposure;

forming a pattern on the photosensitive hard mask by selectively removing either a region where the state change has occurred or a region where the state change has not occurred;

transferring the pattern of the photosensitive hard mask to the hard mask; and

forming a pattern on the film to be processed by etching the film to be processed by using the hard mask to which the pattern is transferred as a mask,

wherein a thickness t of the transition metal oxide film constituting the photosensitive hard mask is in a range of λ≤t≤3λ, where λ is an extinction length of the EUV light used for the exposure.

11. A photosensitive hard mask exposed and developed by EUV light in a desired pattern to form a pattern,

wherein the photosensitive hard mask is made of a transition metal oxide film, and is configured so that when exposed to the EUV light, a state change occurs in an exposed region due to heat generated during exposure, the photosensitive hard mask having the pattern formed by selectively removing either a region where the state change has occurred or a region where the state change has not occurred, and

wherein a thickness t of the transition metal oxide film constituting the photosensitive hard mask is in a range of λ≤t≤3λ, where λ is an extinction length of the EUV light used for the exposure.

12. The photosensitive hard mask of claim 11 , wherein the state change is a phase transition or a composition change.

13. The photosensitive hard mask of claim 12 , wherein a transition metal oxide constituting the transition metal oxide film is a tetravalent transition metal oxide.

14. The photosensitive hard mask of claim 13 , wherein the tetravalent transition metal oxide is HfO 2 or ZrO 2 .

15. The photosensitive hard mask of claim 14 , wherein the transition metal oxide film is an amorphous phase HfO 2 film, and the exposed region is configured to undergo a phase transition to a crystalline phase by being heated to a crystallization temperature or higher.

16. The photosensitive hard mask of claim 12 , wherein a transition metal oxide constituting the transition metal oxide film is a low-melting-point polyvalent oxide.

17. The photosensitive hard mask of claim 16 , wherein the low-melting-point polyvalent oxide is WO x , MoO x , and VO x .

18. The photosensitive hard mask of claim 17 , wherein the transition metal oxide film is an amorphous phase MoO x film or a crystalline phase MoO x film, the exposed region is heated to a crystallization temperature or higher to undergo a phase transition to a crystalline phase when the amorphous phase MoO x film is used, and the exposed region is heated to a temperature higher than a melting point thereof and rapidly cooled to undergo the phase transition to an amorphous phase when the crystalline phase MoO x film is used.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 21, 2022
From: NAKABAYASHI, HAJIME; YAMAJI, TOMOHITO; YAMADA, KAZUKI; ASAKO, RYUICHI
To: TOKYO ELECTRON LIMITED
Reel/Frame 060581/0311 →
Priority Claims (1)
JP 2021-115453 · Jul 13, 2021 · national
Continuity (1)
Related Publication 20230019943A1 · Jan 19, 2023
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