Dispensing adjustment system and method thereof
A dispensing adjustment system is provided. The dispensing adjustment system includes an optical measuring unit, a glue dispensing control unit, and a calculating unit electrically connected to the optical measuring unit and the glue dispensing control unit. The optical measuring unit measures a glue to obtain a three-dimensional (3D) glue signal. The calculating unit receives the 3D glue signal to obtain a volume or a weight of the glue and compares the volume or weight of the glue with a default glue value. If the volume or the weight of the glue fails to conform to the default glue value, the calculating unit transmits a glue adjustment signal to the glue dispensing control unit, which in turn adjusts the amount of glue supplied according to the glue dispensing adjustment signal.
1 . A dispensing adjustment system, comprising:
an optical measuring unit;
a glue dispensing control unit; and
a calculating unit electrically connected to the optical measuring unit and the glue dispensing control unit;
wherein the optical measuring unit measures a glue to obtain a N th three-dimensional (3D) glue signal and N is a constant, and the calculating unit receives the N th 3D glue signal to obtain a weight of the glue and compares the weight of the glue with a default glue value, wherein if the weight of the glue fails to conform to the default glue value, the calculating unit transmits a N th glue dispensing adjustment signal to the glue dispensing control unit, whereby the glue dispensing control unit adjusts the glue supplied thereby according to the N th glue dispensing adjustment signal.
2 . The dispensing adjustment system of claim 1 wherein the optical measuring unit includes a confocal laser scanning microscopy measuring unit.
3 . The dispensing adjustment system of claim 2 , wherein the optical measuring unit excludes lights within an out-of-focal plane via a pinhole.
4 . The dispensing adjustment system of claim 2 , wherein the optical measuring unit observes a plurality of layers of the glue to obtain the N th 3D glue signal.
5 . The dispensing adjustment system of claim 2 , wherein the optical measuring unit is a confocal laser scanning microscopy, a combination of a femtosecond infrared laser and a confocal microscopy, or a confocal laser.
6 . The dispensing adjustment system of claim 1 , wherein the glue dispensing control unit provides the glue for a glue dispensing unit to dispense the glue to a target position of a N+1 th substrate.
7 . The dispensing adjustment system of claim 1 , wherein the weight of the glue supplied by the glue dispensing control unit is 99%-101% of the default glue value.
8 . The dispensing adjustment system of claim 1 , further comprising a conveying unit, the optical measuring unit being disposed over the conveying unit, the conveying unit configured to convey an N th target substrate to a position within a view of the optical measuring unit to obtain the three-dimensional (3D) glue signal.
9 . The dispensing adjustment system of claim 1 , wherein the glue dispensing control unit is connected to a glue dispensing unit, and the glue dispensing control unit can control the weight of the glue supplied thereby to the glue dispensing unit.
10 . The dispensing adjustment system of claim 1 , further comprising a glue dispensing unit, the glue dispensing unit being a dispensing needle.
11 . A dispensing adjustment method, comprising:
obtaining a N th 3D glue signal: conveying a N th substrate to a position under a glue dispensing unit by a conveying unit, wherein N is a constant; dispensing a glue to a target position of the N th substrate by the glue dispensing unit; measuring the glue to obtain a N th 3D glue signal by an optical measuring unit;
obtaining a N th glue dispensing adjustment signal: performing a calculation according to the N th 3D glue signal by a calculating unit to obtain a weight of the glue at the target position of the N th substrate and comparing the weight of the glue with a default glue value by the calculating unit, wherein if the weight of the glue fails to conform to the default glue value, the calculating unit transmits a N th glue dispensing adjustment signal to a glue dispensing control unit; and
dispensing the glue to a N+1 th substrate: conveying the N th substrate to leave from the position under the glue dispensing unit and conveying a N+1 th substrate to the position under the glue dispensing unit, adjusting the glue supplied by the glue dispensing control unit according to the N th glue dispensing adjustment signal and provided the glue for the glue dispensing unit, and dispensing the glue supplied by the glue dispensing control unit to a target position of the N+1 th substrate by the glue dispensing unit and then returning to a step of obtaining the N th 3D glue signal.
12 . The dispensing adjustment method of claim 11 , wherein the step of obtaining the N th 3D glue signal includes measuring the glue to obtain the N th 3D glue signal by the optical measuring unit, the optical measuring unit including a confocal laser scanning microscopy measuring unit.
13 . The dispensing adjustment method of claim 12 , wherein the optical measuring unit is a confocal laser scanning microscopy, a combination of a femtosecond infrared laser and a confocal microscopy, or a confocal laser, and the optical measuring unit measures the glue at the target position of the N th substrate to obtain the N th 3D glue signal.
14 . The dispensing adjustment method of claim 12 , wherein the step of obtaining the N th 3D glue signal includes using a pinhole of the optical measuring unit to exclude lights within an out-of-focal plane.
15 . The dispensing adjustment method of claim 12 , wherein the step of obtaining the N th 3D glue signal includes measuring the glue by observing a plurality of layers of the glue to obtain the N th 3D glue signal by the optical measuring unit.
16 . The dispensing adjustment method of claim 11 , wherein the weight of the glue supplied by the glue dispensing control unit is 99%-101% of the default glue value.
17 . The dispensing adjustment method of claim 11 , wherein the glue dispensing unit is a dispensing needle.
18 . A dispensing adjustment system, comprising:
an optical measuring unit, the optical measuring unit being a confocal laser scanning microscopy optical measuring unit, the confocal laser scanning microscopy optical measuring unit being configured to observe layers of a glue, the optical measuring unit configured to exclude lights within an out-of-focal plane via a pinhole;
a glue dispensing control unit; and
a calculating unit electrically connected to the optical measuring unit and the glue dispensing control unit;
wherein the optical measuring unit measures a glue to obtain a N th three-dimensional (3D) glue signal and N is a constant, and the calculating unit receives the N th 3D glue signal to obtain a volume or a weight of the glue and compares the volume or the weight of the glue with a default glue value, wherein if the volume or the weight of the glue fails to conform to the default glue value, the calculating unit transmits a N th glue dispensing adjustment signal to the glue dispensing control unit, whereby the glue dispensing control unit adjusts the glue supplied thereby according to the N th glue dispensing adjustment signal.
19 . A dispensing adjustment method, comprising:
obtaining a N th 3D glue signal: conveying a N th substrate to a position under a glue dispensing unit by a conveying unit, wherein N is a constant; dispensing a glue to a target position of the N th substrate by the glue dispensing unit; measuring the glue to obtain a N th 3D glue signal by an optical measuring unit, the optical measuring unit being a confocal laser scanning microscopy optical measuring unit, the confocal laser scanning microscopy optical measuring unit being configured to observe layers of the glue, the optical measuring unit using a pinhole of the optical measuring unit to exclude lights within an out-of-focal plane;
obtaining a N th glue dispensing adjustment signal: performing a calculation according to the N th 3D glue signal by a calculating unit to obtain a volume or a weight of the glue at the target position of the N th substrate and comparing the volume or the weight of the glue with a default glue value by the calculating unit, wherein if the volume or the weight of the glue fails to conform to the default glue value, the calculating unit transmits a N th glue dispensing adjustment signal to a glue dispensing control unit; and
dispensing the glue to a N+1 th substrate: conveying the N th substrate to leave from the position under the glue dispensing unit and conveying a N+1 th substrate to the position under the glue dispensing unit, adjusting the glue supplied by the glue dispensing control unit according to the N th glue dispensing adjustment signal and provided the glue for the glue dispensing unit, and dispensing the glue supplied by the glue dispensing control unit to a target position of the N+1 th substrate by the glue dispensing unit and then returning to a step of obtaining the N th 3D glue signal.