IP Library Granted Patent US 12,002,931
Granted Patent B2
US 12,002,931 · App. 17/886,056 · Granted Jun 4, 2024

Battery pack, power tool system, and charging system

Inventors: Dong Yang (Nanjing, CN); Zhijun Dong (Nanjing, CN); Guiwu Hu (Nanjing, CN); Dezhong Yang (Nanjing, CN); Tianxiao Xu (Nanjing, CN); Huaishu Wang (Nanjing, CN)
Assignee: Nanjing Chervon Industry Co., Ltd.
H01M10/425B25F5/02H01M50/209H01M50/543H02J7/0044H02J7/0045H01M2220/30
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Quick Facts
Patent No.
US 12,002,931
App. No.
17/886,056
Granted
Jun 4, 2024
Kind
B2
Abstract

A battery pack includes a housing of a first material, a cell assembly, and a cell support of a second material. The cell assembly is disposed in the housing and includes a plurality of cell units. The cell unit includes a positive electrode of the cell unit and a negative electrode of the cell unit. The cell support is configured to support at least the cell assembly. The cell support is at least disposed at two ends of the cell assembly and at least part of the cell support encapsulates the positive electrode of the cell unit and the negative electrode of the cell unit. The first material is different from the second material.

Claims (27)

1. A power tool system, comprising:

a power tool provided with a tool interface and a motor;

a first rechargeable battery pack comprising a plurality of first rechargeable cells, wherein the plurality of first rechargeable cells are cylindrical; and

a second rechargeable battery pack comprising a plurality of second rechargeable cells each with a different shape from each of the plurality of first rechargeable cells;

wherein the first rechargeable battery pack or the second rechargeable battery pack is capable of supplying power to the power tool, the first rechargeable battery pack has a first interface directly coupleable to the tool interface and a first electrical characteristic comprising an internal resistance, a discharge current, or a full battery endurance, the second rechargeable battery pack has a second interface directly coupleable to the tool interface, a shape of the first interface is substantially the same as a shape of the second interface, and an internal resistance of each of the plurality of second rechargeable cells is less than an internal resistance of each of the plurality of first rechargeable cells, and

each of the plurality of second rechargeable cells is a flat plate-like structure.

2. The power tool system of claim 1 , wherein the second rechargeable battery pack has a second electrical characteristic comprising an internal resistance, a discharge current, or a full battery endurance different from the first electrical characteristic of the first rechargeable battery pack.

3. The power tool system of claim 1 , wherein the power tool comprises:

a tool identification module configured to identify one of the first rechargeable battery pack or the second rechargeable battery pack connected through the tool interface; and

a tool control module;

wherein the tool control module is configured to receive an identification signal from the tool identification module, control the first rechargeable battery pack to discharge at a first discharge current when the first rechargeable battery pack is connected through the tool interface, and control the second rechargeable battery pack to discharge at a second discharge current which is not greater than the first discharge current when the second rechargeable battery pack is connected through the tool interface.

4. The power tool system of claim 1 , wherein the power tool comprises:

a tool identification module configured to identify one of the first rechargeable battery pack or the second rechargeable battery pack connected through the tool interface; and

a tool control module;

wherein the tool control module is configured to receive an identification signal from the tool identification module, control the first rechargeable battery pack to output electric power at a first voltage when the first rechargeable battery pack is connected through the tool interface, and

control the second rechargeable battery pack to output electric power at a second voltage when the second rechargeable battery pack is connected through the tool interface; and

wherein the second voltage is greater than or equal to the first voltage.

5. The power tool system of claim 1 , further comprising:

a first discharge module, wherein, when the first rechargeable battery pack is used as a power source of the power tool, the first discharge module operates so that the power tool has first output performance; and

a second discharge module, wherein, when the second rechargeable battery pack is used as the power source of the power tool, the second discharge module operates so that the power tool has second output performance different from the first output performance.

6. The power tool system of claim 1 , wherein the power tool further comprises a power limiting module connected between the tool interface and the motor and the power limiting module operates to limit an output current of the second rechargeable battery pack when the second rechargeable battery pack is connected through the tool interface.

7. The power tool system of claim 1 , wherein the second rechargeable battery pack comprises a power limiting module connected in series with at least one of the plurality of second rechargeable cells and configured to limit one of an output power or current of the second rechargeable battery pack.

8. The power tool system of claim 7 , wherein the power limiting module comprises a semiconductor device.

9. The power tool system of claim 1 , wherein the plurality of second rechargeable cells comprises a plurality of sheet-shaped cells arranged in a stack.

10. The power tool system of claim 1 , wherein an energy density of the second rechargeable battery pack is in a value range of greater than 200 Wh/kg.

11. The power tool system of claim 1 , wherein the second rechargeable battery pack has a discharge capacity of at least 100 A.

12. The power tool system of claim 1 , wherein, when the second rechargeable battery pack is discharged at a rate of 10 C, a temperature rise is less than 45° C.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 11, 2022
From: YANG, DONG; DONG, ZHIJUN; HU, GUIWU; YANG, DEZHONG; XU, TIANXIAO; WANG, HUAISHU
To: NANJING CHERVON INDUSTRY CO., LTD.
Reel/Frame 060786/0857 →
Priority Claims (2)
CN 202011057097.1 · Sep 30, 2020 · national
CN 202011061730.4 · Sep 30, 2020 · national
Continuity (3)
Continuation 17689695 · Mar 8, 2022
Continuation PCTCN2021120244 · Sep 24, 2021
Related Publication 20220384860A1 · Dec 1, 2022
Cited By (1)
US 12,633,486