Integrating intelligent sensing and safety assurance into organic matter processing apparatus
Embodiments disclosed herein provide an organic matter processing apparatus and method for the use thereof to convert organic matter into a ground and desiccated product. This can be accomplished using a bucket assembly that can grind, paddle, and heat organic matter contained therein. An air treatment system is provided to treat the air interacting with the organic matter. The processing apparatus is outfitted with sensors and switches that provide feedback data to a processing unit and a safety monitor. The feedback data is used to monitor the operating conditions and the status of various components, as well as control the operation of the processing apparatus. In addition, the feedback data is used to enforce a safety protocol.
1 . A method for operating an organic matter processing apparatus (OMPA) comprising a lid, a bucket, a bucket motor, a bucket heater, a master control unit (MCU), and a safety monitor, the method comprising:
controlling OMPA functionality via the MCU;
receiving MCU feedback at the MCU, wherein the MCU is operative to enforce a safety protocol based on the received MCU feedback;
receiving safety monitor feedback at the safety monitor, wherein the safety monitor is operative to enforce the safety protocol based on the received safety monitor feedback; and
jointly enforcing the safety protocol, via the MCU and the safety monitor, by cutting power to the bucket motor and the bucket heater when the received MCU feedback or the received safety monitor feedback includes data that require enforcement of the safety protocol.
2 . The method of claim 1 , wherein the received MCU feedback is obtained from sources that are mutually exclusive to sources that provide the received safety monitor feedback.
3 . The method of claim 1 , wherein the received MCU feedback comprises first lid open status obtained from a first lid switch and first bucket temperature obtained from a first temperature sensor, and wherein the received safety monitor feedback comprises second lid open status obtained from a second lid switch and a second bucket temperature obtained from a second temperature sensor.
4 . The method of claim 3 , wherein when the first lid open status indicates that a lid is open, the MCU enables power cutoff, wherein when the second lid open status indicates that the lid is open, the safety monitor enables power cutoff, wherein when the first bucket temperature exceeds a temperature threshold, the MCU enables power cutoff, and wherein when the second bucket temperature exceeds the temperature threshold, the safety monitor enables power cutoff.
5 . The method of claim 4 , wherein the received safety monitor feedback further comprises third lid open status obtained from a physical safety switch, and wherein when the third lid open status indicates that the lid is open, the safety monitor enables power cutoff.
6 . The method of claim 4 , wherein the received safety monitor feedback further comprises bucket present status obtained from a bucket present switch, and wherein when the bucket present status indicates that a bucket is not present, the safety monitor enables power cutoff.
7 . The method of claim 1 , wherein the received MCU feedback comprises latch lock status obtained from a latch switch, and wherein when the latch lock status indicates that a latch is not locked, the MCU enables power cutoff.
8 . The method of claim 1 , wherein OMPA further comprises a lid heater, a lid fan, and an air treatment system fan, wherein said jointly enforcing the safety protocol, via the MCU and the safety monitor, further comprises cutting power to the lid heater, the lid fan, and the air treatment system fan when the received MCU feedback or the received safety monitor feedback includes data that require enforcement of the safety protocol.
9 . The method of claim 1 , further comprising:
if the lid is open based on received MCU feedback or the received safety monitor feedback, cutting power to the bucket motor and the bucket heater; and
if the lid is closed and predetermined conditions are met to restore power to the bucket motor and the bucket heater, restoring power to the bucket motor and the bucket heater.
10 . The method of claim 1 , further comprising verifying that a plurality of electrically enabled components are reporting normal operation, and wherein if any one of the plurality of electrically enabled components is not reporting normal operation, enforcing the safety protocol via the safety monitor.
11 . A method for operating an organic matter processing apparatus (OMPA) comprising a lid, a lid heater, a lid fan, a bucket, a bucket motor, a bucket heater, an air treatment fan, a plurality of sensors, a plurality of switches, a mass sensing system, a master control unit (MCU), and a safety monitor, the method comprising:
executing OMPA processing to convert OMPA input to OMPA output;
monitoring operation of the bucket heater, the bucket motor, the lid heater, the lid fan, the air treatment fan, the mass sensing system, and the plurality of sensors;
adjusting the OMPA processing based on the monitoring; and
if monitored operation of any one of the bucket heater, the bucket motor, the lid heater, the lid fan, the air treatment fan, the mass sensing system, and the plurality of sensors is determined to be not normal, enforcing a safety protocol.
12 . The method of claim 11 , wherein enforcing a safety protocol comprises cutting power to the bucket motor and the bucket heater.
13 . The method of claim 11 , wherein enforcing a safety protocol comprises cutting power to the bucket motor, the bucket heater, the lid heater, the lid fan, and the AT fan.
14 . The method of claim 11 , further comprising:
receiving MCU feedback by the MCU, wherein the MCU is operative to enforce the safety protocol based on the received MCU feedback; and
receiving safety monitor feedback by the safety monitor, wherein the safety monitor is operative to enforce the safety protocol based on the received safety protocol.
15 . The method of claim 14 , wherein the received MCU feedback comprises data received from a first subset of the plurality of sensors and a first subset of the plurality of switches and wherein the received safety monitor feedback comprises data received from a second subset of the plurality of sensors and a second subset of the plurality of sensors, wherein the first subset and the second subset of the plurality of sensors are mutually exclusive, and wherein the first subset and the second subset of the plurality of switches are mutually exclusive.
16 . The method of claim 14 , wherein the received MCU feedback comprises electrical characteristics of the bucket motor, the bucket heater, the lid fan, the lid heater, and the air treatment fan.
17 . The method of claim 14 , wherein the OMPA further comprises a lid motor operative to open and close the lid, wherein the received MCU feedback comprises electrical characteristics of the lid motor, wherein the MCU is operative to disable the lid motor if current consumption by the lid motor exceeds a current threshold.
18 . The method of claim 11 , further comprising confirming co-dependent components are operating within predetermined operating criteria.
19 . The method of claim 18 , wherein said confirming co-dependent components are operating within predetermined operating criteria comprises:
confirming that the lid fan is operating before activating the lid heater;
confirming that the lid fan is operating before activating the bucket heater; and
confirming that the bucket motor is operating before activating the bucket heater.
20 . The method of claim 11 , further comprising:
detecting receipt of OMPA input via the mass sensor system;
determining if mass of the received OMPA input contained the bucket is above a predetermined mass threshold;
if the determined mass is above the predetermined mass threshold, executing the OMPA processing; and
if the determined mass is not above the predetermined mass threshold, suspending operation of the bucket heater.
21 . The method of claim 11 , further comprising:
sanitizing OMPA input;
deactivating the bucket heater, the bucket motor, and the lid heater when the sanitizing is complete; and
running the lid fan to cool the bucket when the sanitizing is complete.
22 . The method of claim 11 , further comprising:
preventing the lid from opening while a bucket temperature exceeds a temperature threshold.
23 . The method of claim 11 , further comprising:
preventing the lid from opening if a lid lock function is enabled.
24 . The method of claim 11 , wherein the plurality of sensors comprise at least two temperature/humidity sensors, at least two bucket temperature sensors, and at least two volatile organic compound sensors.
25 . The method of claim 11 , wherein the plurality of switches comprises at least two lid switches and a latch switch.
26 . The method of claim 25 , wherein the plurality of switches further comprises a pedal switch and a bucket present switch.