IP Library Patent Application 17927644
Patent Application
App. No. 17/927,644

COMPOSITE PARTICLES, METHOD FOR PRODUCING THE SAME, AND USES THEREOF

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Patent No.
US None
App. No.
17/927,644
Abstract

An object of the present invention is to provide carbon-coated Si—C composite particles capable of maintaining a high Si utilization rate and suppressing deterioration of initial coulombic efficiency due to oxidation over time of a lithium-ion secondary battery. The carbon-coated Si—C composite particles of the present invention includes Si—C composite particles containing a carbon material and silicon; and a carbonaceous layer present on surfaces of the Si—C composite particles, wherein the carbon coverage thereof is 70% or more, wherein the BET specific surface area is 200 m 2 /g or less; wherein R value (I D /I G ) is 0.30 or more and 1.10 or less and I Si /I G is 0.15 or less, when the peak attributed to Si is present at 450 to 495 cm −1 and the intensity of the peak is defined as I Si , in Raman spectrum of the carbon-coated Si—C composite particles: and wherein the full width at half maximum of the peak of a 111 plane of Si is 3.00 deg. or more, and (peak intensity of a 111 plane of SiC)/(peak intensity of the 111 plane of Si) is 0.01 or less, in the XRD pattern measured by powder XRD using a Cu-Kα ray of the carbon-coated Si—C composite particles.

Claims (28)

1 . Carbon-coated Si—C composite particles comprising:

Si—C composite particles containing a carbon material and silicon; and

a carbonaceous layer present on surfaces of the Si—C composite particles,

wherein a coverage (carbon coverage) by the carbonaceous layer on the surfaces of the Si—C composite particles is 70% or more,

wherein a BET specific surface area is 200 m 2 /g or less;

wherein R value (I D /I G ) is 0.30 or more and 1.10 or less, and I Si /I G ) is 0.15 or less when a peak attributed to Si is present at 450 to 495 cm −1 and an intensity of the peak is defined as I Si , in a Raman spectrum of the carbon-coated Si—C composite particles; and

wherein a full width at half maximum of a peak of a 111 plane of Si is 3.00 deg. or more, and (peak intensity of a 111 plane of SiC)/(peak intensity of the 111 plane of Si) is 0.01 or less, in a XRD pattern measured by powder XRD using a Cu-Kα ray of the carbon-coated Si—C composite particles.

2 . The carbon-coated Si—C composite particles according to claim 1 , wherein a true density as measured by a He pycnometer is 2.00 to 2.20 g/cm 3 .

3 . The carbon-coated Si—C composite particles according to claim 1 , wherein a 50% particle size D V50 in a volume-based cumulative particle size distribution is 2.0 to 30.0 μm.

4 . The carbon-coated Si—C composite particles according to claim 1 , wherein a content of silicon is 20 to 70% by mass.

5 . The carbon-coated Si—C composite particles according to claim 1 , wherein an oxygen content is 10.0% by mass or less.

6 . The carbon-coated Si—C composite particles according to claim 1 , wherein an oxygen content is 4.0% by mass or less.

7 . The carbon-coated Si—C composite particles according to claim 1 , wherein the carbonaceous layer has an average thickness of 5 to 100 nm.

8 . The carbon-coated Si—C composite particles according to claim 1 , wherein R value (I D /I G ) is 0.30 or more and less than 1.00.

9 . The carbon-coated Si—C composite particles according to claim 1 , wherein a BET specific surface area is 6.0 m 2 /g or less.

10 . The carbon-coated Si—C composite particles according to claim 1 , wherein a BET specific surface area is 5.0 to 200.0 m 2 /g.

11 . A polymer-coated carbon-coated Si—C composite particles comprising:

a polymer coating layer on at least a part of the surfaces of the carbon-coated Si—C composite particles according to claim 1 ,

wherein the polymer coating layer comprises inorganic particles comprising one or more selected from graphite and carbon black and a polymer, and a polymer content is 0.1 to 10.0% by mass.

12 . A method for producing carbon-coated Si—C composite particles comprising:

a step (A) of allowing a silicon-containing gas to act on porous carbon to precipitate silicon in pores and on a surface of the porous carbon to obtain Si—C composite particles; and

a step (B) of forming a carbonaceous layer on surfaces of the Si—C composite particles by a chemical vapor deposition (CVD) method at 600 to 750° C. using at least one selected from acetylene and ethylene as a carbon source.

13 . The method for producing carbon-coated Si—C composite particles according to claim 12 , wherein the step (A) and the step (B) are continuously performed.

14 . The method for producing carbon-coated Si—C composite particles according to claim 12 or 13 , wherein the carbon-coated Si—C composite particles according to claim 1 .

15 . A negative electrode mixture layer comprising the carbon-coated Si—C composite particles according to claim 1 .

16 . A negative electrode mixture layer comprising the polymer-coated carbon-coated Si—C composite particles according to claim 11 .

17 . A lithium-ion secondary battery comprising the negative electrode mixture layer according to claim 15 .

18 . A lithium-ion secondary battery comprising the negative electrode mixture layer according to claim 16 .

Assignments (4)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 3, 2024
From: RESONAC CORPORATION
To: GROUP14 TECHNOLOGIES, INC.
Reel/Frame 068473/0951 →
CHANGE OF ADDRESS Recorded Feb 9, 2024
From: RESONAC CORPORATION
To: RESONAC CORPORATION
Reel/Frame 066547/0677 →
CHANGE OF NAME Recorded Jun 23, 2023
From: SHOWA DENKO K.K.
To: RESONAC CORPORATION
Reel/Frame 064082/0513 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 30, 2022
From: FUJITA, MASATO; ITO, YUJI; INOUE, HIROFUMI
To: SHOWA DENKO K.K.
Reel/Frame 061928/0867 →