Granted Patent B2

US 12,290,919 · App. 17/936,467 · Granted May 6, 2025

Inventors: Harinder Singh Oberoi (Snohomish, WA); Kevin Marion Barrick (Kingston, WA); Yuanxin Charles Hu (Newcastle, WA); Melissa A. Johnson (Puyallup, WA); Laura Carolyn Foster (Brier, WA)

Assignee: The Boeing Company

B25J15/103B25J15/0042B64F5/10

Abstract

Claims (42)

1. A fastening end effector comprising:

a hammering insertion die;

grippers positioned circumferentially around the hammering insertion die to hold a head of a fastener against the hammering insertion die, the grippers independently moveable radially relative to the hammering insertion die; and

the hammering insertion die and the grippers together translatable into and out of a housing of the fastening end effector along a longitudinal axis of the fastening end effector.

2. The fastening end effector of claim 1 further comprising:

a frame having channels configured to guide radial movement of the grippers relative to the hammering insertion die.

3. The fastening end effector of claim 1 further comprising:

a hammering force generator connected to the hammering insertion die and configured to translate along the longitudinal axis of the fastening end effector with the hammering insertion die.

4. The fastening end effector of claim 1 further comprising:

a mount connected to a slide facilitating translation of the hammering insertion die and the grippers along the longitudinal axis of the fastening end effector.

5. The fastening end effector of claim 1 wherein the hammering insertion die comprises:

an exterior material surrounding an interior material, the interior material having a greater density than the exterior material.

6. The fastening end effector of claim 5 , wherein the exterior material comprises a polymeric material.

7. The fastening end effector of claim 5 , wherein the interior material comprises a metal.

8. The fastening end effector of claim 5 , wherein the interior material comprises tungsten.

9. The fastening end effector of claim 1 , wherein the grippers comprise flanges configured to retain the head of the fastener against the hammering insertion die.

10. A method comprising:

extending a hammering insertion die and attached grippers together through and out of a housing of a fastening end effector along a longitudinal axis of the fastening end effector, the hammering insertion die and the grippers together translatable into and out of the housing of the fastening end effector along the longitudinal axis of the fastening end effector; and

moving the grippers positioned circumferentially around the hammering insertion die inward towards the hammering insertion die to hold a head of a fastener against the hammering insertion die, the grippers independently moveable radially relative to the hammering insertion die.

11. The method of claim 10 further comprising:

retracting the hammering insertion die, the grippers, and the fastener into the housing of the fastening end effector.

12. The method of claim 10 further comprising:

extending the hammering insertion die, the grippers, and the fastener through the housing of the fastening end effector; and

inserting the fastener into a structure using the hammering insertion die of the fastening end effector.

13. The method of claim 12 , wherein the structure comprises metal, and wherein inserting the fastener comprises:

driving the fastener into the structure using the hammering insertion die of the fastening end effector.

14. The method of claim 12 , wherein the structure comprises composite material, and wherein inserting the fastener comprises:

holding the fastener in place in the structure using the hammering insertion die of the fastening end effector while a collar is connected to the fastener.

15. The method of claim 10 , wherein extending the hammering insertion die and the attached grippers together through and out of the housing comprises sliding a hammering system, the hammering insertion die, and the grippers along a rail within the housing.

16. The method of claim 10 , wherein

moving the grippers inward towards the hammering insertion die places flanges of the grippers beneath the head of the fastener to hold the head of the fastener between the hammering insertion die and the flanges.

17. A fastening end effector comprising:

a longitudinal axis; and

a hammering system translatable along the longitudinal axis, the hammering system comprising: a hammering insertion die, grippers positioned circumferentially around the hammering insertion die to hold a head of a fastener against the hammering insertion die, the grippers independently moveable radially relative to the hammering insertion die, and a force application mechanism, wherein the hammering insertion die and the grippers are together translatable into and out of a housing of the fastening end effector along the longitudinal axis.

18. The fastening end effector of claim 17 further comprising:

a frame having channels configured to guide radial movement of the grippers relative to the hammering insertion die.

19. The fastening end effector of claim 17 further comprising:

a motor configured to move the grippers relative to the hammering insertion die.

20. A method of fastening a structure, the method comprising:

retracting a fastener into a housing of a fastening end effector along a longitudinal axis of the fastening end effector, the fastener held by grippers against a hammering insertion die of the fastening end effector, the grippers positioned circumferentially around the hammering insertion die to hold a head of the fastener against the hammering insertion die, the grippers independently moveable radially relative to the hammering insertion die;

normalizing the fastening end effector relative to a structure; and

inserting the fastener into the structure by extending the fastener and the hammering insertion die and the grippers through and out of the housing of the fastening end effector along the longitudinal axis, the hammering insertion die and the grippers together translatable into and out of the housing along the longitudinal axis.

Assignments (1)

Continuity (1)

References Cited (29)