IP Library › Granted Patent US 11,919,148
Granted Patent B2
US 11,919,148 · App. 16/949,755 · Granted Mar 5, 2024

Configurable object insertion handler for automated assembly

Inventors: Ran Loulavi (Tel Aviv, IL); Konstantin Fedchenko (Ashdod, IL); Jeremy Avizrat (Ashdod, IL); Adi Zavadski (Hadera, IL)
Assignee: Bright Machines, Inc.
B25J15/0253B25J9/1633B25J15/0019B25J15/0066
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Quick Facts
Patent No.
US 11,919,148
App. No.
16/949,755
Granted
Mar 5, 2024
Kind
B2
Abstract

An object attachment handler comprising a configurable gripper, configured to define an open and closed position, based on a software definition of an object to be attached, and a fastening tool, automatically configured to apply a defined force curve at defined positions, to complete attachment of the object, based on the software definition of the object.

Claims (44)

1. An object attachment handler comprising:

a memory, the memory including a software definition of an object;

a configurable gripper;

a control system to configure the configurable gripper by defining an open and a closed position for jaws of the configurable gripper, to pick up and move the object, the configuration based on the software definition of the object;

the configurable gripper for picking up the object and moving the object; and

a fastening tool comprising a head and motors providing three degrees of movement, such that the fastening tool is aligned with an attachment mechanism of the object to be attached and lowered to an appropriate position to complete the attachment.

2. The object attachment handler of claim 1 , wherein the position of each jaw of the configurable gripper is individually defined for the open and the closed positions.

3. The object attachment handler of claim 1 , further comprising:

the fastening tool comprising a hammer, for attaching an object by pushing down on an attachment mechanism.

4. The object attachment handler of claim 3 , wherein the hammer is used for the attachment mechanisms comprising one or more of: press fit, push pin, rivet, snap on, and through hole.

5. The object attachment handler of claim 3 , wherein the hammer is positioned aligned with the attachment mechanism, and the hammer is configured to lower with a set level of force, to a set distance, to complete the attachment of the attachment mechanism.

6. The object attachment handler of claim 1 , wherein a user interface comprises a scanner to scan an object identifying code, and further comprising a database providing data about the object.

7. The object attachment handler of claim 1 , wherein the configuration of the gripper comprises setting open dimensions and closed dimensions.

8. The object attachment handler of claim 1 , further comprising:

the fastening tool comprising a heat staking head with a melter, for use with a heat stake.

9. The object attachment handler of claim 1 , further comprising:

the fastening tool comprising a turning mechanism for use when the attachment mechanism comprises one or more components from a group consisting of:

a bolt, screw, and spring screw-based attachment.

10. A software configured object attachment handler comprising:

a memory to store an object configuration;

a configurable gripper having jaws, the configurable gripper automatically configured by a control system to define an open and closed position for the jaws based on the object configuration from the memory;

the configurable gripper to place an object on a workpiece for attachment; and

a fastening tool automatically configured by the control system, the fastening tool set to attach the object to the workpiece, based on the object configuration, the fastening tool comprising a head and motors providing three degrees of movement, such that the fastening tool is aligned with an attachment mechanism of the object to be attached and lowered to an appropriate position to complete the attachment.

11. The object attachment handler of claim 10 , wherein the fastening tool is a hammer, for attaching an object by pushing down on an attachment mechanism.

12. The object attachment handler of claim 11 , wherein the hammer is used when the attachment mechanism comprises one or more components from a group consisting of: press fit, push pin, rivet, snap on, and through hole.

13. The object attachment handler of claim 11 , wherein the hammer is positioned aligned with the attachment mechanism, and the hammer is configured to lower with a set level of force, to a set distance, to complete the attachment of the attachment mechanism.

14. The object attachment handler of claim 10 , further comprising:

an interface comprising one or more of:

a user interface to enter data;

a scanner to scan an object identifying code; and

a database providing data about the object.

15. The object attachment handler of claim 10 , wherein the fastening tool comprises a heat staking head when an attachment mechanism is a heat stake.

16. The object attachment handler of claim 10 , wherein the fastening tool comprises a turning mechanism for use when the attachment mechanism comprises one or more components from a group consisting of: a bolt, screw, or spring screw-based attachment.

17. A method of utilizing a software-defined object attachment handler comprising:

receiving object configuration data from a control system, the object configuration data stored in a memory;

setting jaw open and jaw closed dimensions for a gripper, a starting position of one or more fastening tools, and an attachment process for the one or more fastening tools, based on the object configuration data in the memory;

receiving a new object configuration data from the control system; and

automatically reconfiguring the gripper based on the new object configuration data, without user interaction, and automatically reconfiguring the one or more fastening tools, wherein each fastening tool comprises a head and motors providing three degrees of movement, such that the one or more fastening tools are aligned with an attachment mechanism of the object, and moved to complete the attachment.

18. The method of claim 17 , further comprising:

scanning an object identifying code on an object;

using the object identifying code to identify the object; and

retrieving the object configuration data based on the identified object.

19. The method of claim 17 , wherein the one or more fastening tools comprises a hammer, for attaching an object by pushing down on an attachment mechanism, and the hammer is used for the attachment mechanism comprising one or more of: press fit, push pin, rivet, snap on, and through hole.

20. The method of claim 19 , wherein the hammer is positioned aligned with the attachment mechanism, and the hammer is configured to lower with a set level of force, to a set distance, to complete the attachment of the attachment mechanism.

Assignments (8)
RELEASE OF SECURITY INTEREST IN INTELLECTUAL PROPERTY COLLATERAL AT REEL/FRAME NO. 67201/0797 Recorded Jun 2, 2025
From: JPMORGAN CHASE BANK, N.A.
To: BRIGHT MACHINES, INC.
Reel/Frame 071851/0097 →
SECURITY INTEREST Recorded Jun 2, 2025
From: BRIGHT MACHINES, INC.; BRIGHT MACHINES AUTOMATION CORP.
To: STIFEL BANK
Reel/Frame 071467/0419 →
TERMINATION AND RELEASE OF INTELLECTUAL PROPERTY SECURITY AGREEMENT AT REEL/FRAME NO. 58085/0124 Recorded May 29, 2025
From: HERCULES CAPITAL, INC.
To: BRIGHT MACHINES, INC.
Reel/Frame 071460/0482 →
TERMINATION AND RELEASE OF INTELLECTUAL PROPERTY SECURITY AGREEMENT AT REEL 057911 FRAME 0323 Recorded Apr 25, 2024
From: SILICON VALLEY BANK, A DIVISION OF FIRST-CITIZENS BANK & TRUST COMPANY (SUCCESSOR TO SILICON VALLEY BANK)
To: BRIGHT MACHINES, INC.
Reel/Frame 067238/0600 →
SECURITY INTEREST Recorded Apr 23, 2024
From: BRIGHT MACHINES, INC.
To: JPMORGAN CHASE BANK, N.A.
Reel/Frame 067201/0797 →
SECURITY INTEREST Recorded Nov 11, 2021
From: BRIGHT MACHINES, INC.
To: HERCULES CAPITAL, INC.
Reel/Frame 058085/0124 →
SECURITY INTEREST Recorded Oct 26, 2021
From: BRIGHT MACHINES, INC.; BRIGHT MACHINES AUTOMATION CORP.
To: SILICON VALLEY BANK, AS ADMINISTRATIVE AGENT AND COLLATERAL AGENT
Reel/Frame 057911/0323 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 18, 2021
From: LOULAVI, RAN; ZAVADSKI, ADI; FEDCHENKO, KONSTANTIN; AVIZRAT, JEREMY
To: BRIGHT MACHINES, INC.
Reel/Frame 055643/0130 →
Continuity (2)
Provisional Application 62934385 · Nov 12, 2019
Related Publication 20210138663A1 · May 13, 2021
Cited By (1)
US 12,703,584