IP Library Granted Patent US 11,810,834
Granted Patent B2
US 11,810,834 · App. 17/959,418 · Granted Nov 7, 2023

Thermal conduction sheet and heat dissipating device including thermal conduction sheet

Inventors: Mika Kobune (Tokyo, JP); Michiaki Yajima (Tokyo, JP)
Assignee: RESONAC CORPORATION
H01L23/3733F28F21/02H05K7/20481F28F2013/006
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Quick Facts
Patent No.
US 11,810,834
App. No.
17/959,418
Granted
Nov 7, 2023
Kind
B2
Abstract

A thermal conduction sheet includes graphite particles (A) of at least one kind selected from the group consisting of flake-shaped particles, ellipsoidal particles, and rod-shaped particles. When the graphite particles (A) are flake-shaped particles, a planar direction of the graphite particles (A) is oriented in a thickness direction of the thermal conduction sheet, when the graphite particles (A) are ellipsoidal particles, a major axis direction of the graphite particles (A) is oriented in the thickness direction of the thermal conduction sheet, when the graphite particles (A) are rod-like particles, a longitudinal direction of the graphite particles (A) is oriented in the thickness direction of the thermal conduction sheet, the thermal conduction sheet has an elastic modulus of 1.4 MPa or less under a compression stress of 0.1 MPa at 150° C., and the thermal conduction sheet has a tack strength of 5.0 N·mm or higher at 25° C.

Claims (41)

1. A thermal conduction sheet, comprising:

graphite particles of at least one kind selected from the group consisting of flake-shaped particles, ellipsoidal particles, and rod-shaped particles;

a component that is a liquid at 25° C.; and

an ethylene-α-olefin copolymer, wherein:

when the graphite particles are flake-shaped particles, a planar direction of the graphite particles is oriented in a thickness direction of the thermal conduction sheet,

when the graphite particles are ellipsoidal particles, a major axis direction of the graphite particles is oriented in the thickness direction of the thermal conduction sheet,

when the graphite particles are rod-like particles, a longitudinal direction of the graphite particles is oriented in the thickness direction of the thermal conduction sheet,

the thermal conduction sheet has an elastic modulus of 1.4 MPa or less under a compression stress of 0.1 MPa at 150° C., and

the thermal conduction sheet is obtained by kneading a composition containing the graphite particles (A), the component that is a liquid at 25° C. and the ethylene-α-olefin copolymer, and forming the kneaded composition into a sheet, the composition being kneadable at 150° C.

2. The thermal conduction sheet according to claim 1 , wherein the component that is a liquid at 25° C. comprises a polybutene.

3. The thermal conduction sheet according to claim 1 , wherein a content of the component that is a liquid at 25° C. is from 10 to 55% by volume with respect to the thermal conduction sheet.

4. The thermal conduction sheet according to claim 1 , wherein a content of the ethylene-α-olefin copolymer is from 2 to 20% by volume with respect to the thermal conduction sheet.

5. The thermal conduction sheet according to claim 1 , further comprising an acrylate-based polymer.

6. The thermal conduction sheet according to claim 5 , wherein a content of the acrylate-based polymer is from 13.4 to 26.8% by volume with respect to the thermal conduction sheet.

7. The thermal conduction sheet according to claim 5 , wherein the acrylate-based polymer has a glass transition temperature of 20° C. or lower.

8. The thermal conduction sheet according to claim 1 , further comprising a hot-melt agent.

9. The thermal conduction sheet according to claim 1 , further comprising an antioxidant.

10. The thermal conduction sheet according to claim 1 , wherein the graphite particles comprise flake-shaped particles that comprise expandable graphite particles.

11. The thermal conduction sheet according to claim 1 , wherein a content of the graphite particles is from 15 to 50% by volume.

12. A heat dissipating device, comprising:

a heat generating element;

a heat dissipating element; and

the thermal conduction sheet according to claim 1 , which is arranged between the heat generating element and the heat dissipating element.

13. A thermal conduction sheet, comprising:

graphite particles of at least one kind selected from the group consisting of flake-shaped particles, ellipsoidal particles, and rod-shaped particles;

a component that is a liquid at 25° C.; and

an ethylene-α-olefin copolymer, wherein:

when the graphite particles are flake-shaped particles, a planar direction of the graphite particles is oriented in a thickness direction of the thermal conduction sheet,

when the graphite particles are ellipsoidal particles, a major axis direction of the graphite particles is oriented in the thickness direction of the thermal conduction sheet,

when the graphite particles are rod-like particles, a longitudinal direction of the graphite particles is oriented in the thickness direction of the thermal conduction sheet, and

the thermal conduction sheet has a tack strength of 5.0 N·mm or higher at 25° C.

14. The thermal conduction sheet according to claim 13 , wherein the component that is a liquid at 25° C. comprises a polybutene.

15. The thermal conduction sheet according to claim 13 , wherein a content of the component that is a liquid at 25° C. is from 10 to 55% by volume with respect to the thermal conduction sheet.

16. The thermal conduction sheet according to claim 13 , wherein a content of the ethylene-α-olefin copolymer is from 2 to 20% by volume with respect to the thermal conduction sheet.

17. The thermal conduction sheet according to claim 13 , further comprising an acrylate-based polymer.

18. The thermal conduction sheet according to claim 13 , wherein the graphite particles comprise flake-shaped particles that comprise expandable graphite particles.

19. The thermal conduction sheet according to claim 13 , wherein a content of the graphite particles is from 15 to 50% by volume.

20. A heat dissipating device, comprising:

a heat generating element;

a heat dissipating element; and

the thermal conduction sheet according to claim 13 , which is arranged between the heat generating element and the heat dissipating element.

Assignments (4)
CHANGE OF ADDRESS Recorded Feb 14, 2024
From: RESONAC CORPORATION
To: RESONAC CORPORATION
Reel/Frame 066599/0037 →
CHANGE OF NAME Recorded Mar 8, 2023
From: SHOWA DENKO MATERIALS CO., LTD.
To: RESONAC CORPORATION
Reel/Frame 062992/0805 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 4, 2022
From: KOBUNE, MIKA; YAJIMA, MICHIAKI
To: HITACHI CHEMICAL COMPANY, LTD.
Reel/Frame 061301/0489 →
CHANGE OF NAME Recorded Oct 4, 2022
From: HITACHI CHEMICAL COMPANY, LTD.
To: SHOWA DENKO MATERIALS CO., LTD.
Reel/Frame 061597/0138 →
Continuity (2)
Continuation 16970156
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