IP Library Granted Patent US 11,795,800
Granted Patent B2
US 11,795,800 · App. 17/963,728 · Granted Oct 24, 2023

Power distribution trailer for an electric driven hydraulic fracking system

Inventors: John Fischer (Hempstead, TX); John J. Crosetto (Oak Forest, IL); David Kubricht (Cypress, TX); Richard Cheatham (Houston, TX); Jeffrey Pollack (Joliet, IL); Chad Lawman (Joliet, IL); David Todd (Houston, TX); Tyler Nolen (Houston, TX)
Assignee: National Service Alliance—Houston LLC
E21B43/2607E21B43/2605F04B17/03F04B17/06F04D13/0686H02B1/52H02B5/00H02J13/00036H02K7/18H02P27/04F05B2220/706F05B2240/941
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Quick Facts
Patent No.
US 11,795,800
App. No.
17/963,728
Granted
Oct 24, 2023
Kind
B2
Abstract

An electric driven hydraulic fracking system is disclosed. A pump configuration that includes the single VFD, the single shaft electric motor, and the single hydraulic pump that is mounted on the single pump trailer. A power distribution trailer distributes the electric power generated by the power generation system at the power generation voltage level to the single VFD and converts the electric power at a power generation voltage level to a VFD voltage level and controls the operation of the single shaft electric motor and the single hydraulic pump. The power distribution trailer converts the electric power generated by the power generation system at the power generation level to an auxiliary voltage level that is less than the power generation voltage level. The power distribution trailer distributes the electric power at the auxiliary voltage level to the single VFD that controls an operation of the of the auxiliary systems.

Claims (48)

1. An electric driven hydraulic fracking system that pumps a fracking media into a fracking well to execute a fracking operation to extract a fluid from the fracking well, comprising:

a power distribution trailer that is configured to:

receive electric power from a power generation system at a power generation voltage level, wherein the electric power generated at the power generation voltage level is a voltage level that the power generation system is capable to generate, and

route a communication link to a plurality of auxiliary systems and to a variable frequency drive (VFD), wherein each communication link enables a fracking control center to intervene and control each auxiliary system and the VFD;

the power distribution trailer includes an auxiliary system transformer that is configured to:

convert the electric power generated by the power generation system at the power generation voltage level to an auxiliary voltage level that is less than the power generation voltage level,

distribute the electric power at the auxiliary voltage level to the VFD, wherein the electric power at the auxiliary voltage level enables the fracking control center to intervene and control the VFD via the corresponding communication link, and

distribute the electric power at the auxiliary voltage level to each auxiliary system, wherein the electric power at the auxiliary voltage level enables the fracking control center to intervene and control each auxiliary system via the corresponding communication link.

2. The electric driven hydraulic fracking system of claim 1 , wherein the auxiliary system transformer is further configured to distribute the electric power at the auxiliary voltage level to the VFD to enable the VFD to communicate with the fracking control center without the distribution of the electric power generated at the power generation voltage level to the VFD via the corresponding communication link.

3. The electric driven hydraulic fracking system of claim 1 , wherein the auxiliary system transformer is further configured to:

distribute the electric power at the auxiliary voltage level to each auxiliary system to enable each auxiliary system to communicate with the fracking control center without the distribution of the electric power generated at the power generation voltage level to the VFD via the corresponding communication link.

4. The electric driven hydraulic fracking system of claim 1 , wherein the auxiliary systems are selected from the group consisting of hydration systems, chemical additive systems, blending systems, sand storage and transporting systems, and/or mixing systems.

5. The electric driven hydraulic fracking system of claim 1 , wherein the power distribution trailer is further configured to:

distribute the electric power at the power generation voltage level to the VFD, wherein the electric power at the power generation voltage level enables the VFD to drive an electric motor that drives a hydraulic pump.

6. The electric driven hydraulic fracking system of claim 5 , wherein the corresponding communication link enables the fracking control center to intervene and control each of the auxiliary systems when each auxiliary system assists the hydraulic pump as the hydraulic pump operates to execute the fracking operation to extract fluid from the well when the electric power at the power generation voltage level is distributed to drive the hydraulic pump.

7. The electric driven hydraulic fracking system of claim 5 , wherein the corresponding communication link enables the fracking control center to intervene and control the VFD when the VFD drives each the electric motor to drive the hydraulic pump as the hydraulic pump operates to execute the fracking operation to extract fluid from the well when the electric power at the power generation voltage level is distributed to drive the hydraulic pump.

8. A method for an electric driven hydraulic fracking system to pump a fracking media into a well to execute a fracking operation to extract a fluid from a well, comprising:

receiving, by a power distribution trailer, electric power at a power generation voltage from a power generation system, wherein the electric power generated at the power generation voltage level is a voltage level that the power generation system is capable to generate;

routing, by the power distribution trailer, a communication link to a plurality of auxiliary systems and to a variable frequency drive (VFD), wherein each communication link enables a fracking control center to intervene and control each auxiliary system and the VFD;

converting the electric power generated by the power generation system at the power generation voltage level to an auxiliary voltage level that is less than the power generation voltage level;

distributing the electric power at the auxiliary voltage level to the VFD, wherein the electric power at the auxiliary voltage level enables the fracking control center to intervene and control the VFD via the corresponding communication link; and

distributing the electric power at the auxiliary voltage level to each auxiliary system, wherein the electric power at the auxiliary voltage level enables the fracking control center to intervene and control each auxiliary control system via the corresponding communication link.

9. The method of claim 8 , wherein the distributing comprises:

distributing the electric power at the auxiliary voltage level to the VFD to enable the VFD to communicate with the fracking control center without the distribution of the electric power generated at the power generation voltage level to the VFD via the corresponding communication link.

10. The method of claim 8 , wherein the distributing comprises:

distributing the electric power at the auxiliary voltage level to each auxiliary system to communicate with the fracking control center without the distribution of the electric power generated at the power generation voltage level to the VFD via the corresponding communication link.

11. The method of claim 8 , wherein the auxiliary systems are selected from the group consisting of hydration systems, chemical additive systems, blending systems, sand storage and transporting systems, and/or mixing systems.

12. The method of claim 8 , wherein the distributing comprises:

distributing the electric power at the power generation voltage level to the VFD, wherein the electric power at the power generation voltage level enables the VFD to drive an electric motor that drives a hydraulic pump.

13. The method of claim 12 , further comprising:

enabling the fracking control center to intervene and control each of the auxiliary systems when each auxiliary system assists the hydraulic pump as the hydraulic pump operates to execute the fracking operation to extract fluid from the well when the electric power at the power generation voltage level is distributed to drive the hydraulic pump.

14. The method of claim 12 , further comprising:

enabling the fracking control center to intervene and control the VFD when the VFD drives the electric motor to drive the hydraulic pump as the hydraulic pump operates to execute the fracking operation to extract fluid from the well when the electric power at the power generation voltage level is distributed to drive the hydraulic pump.

15. An electric driven hydraulic fracking system that pumps a fracking media into a fracking well to execute a fracking operation to extract a fluid from the fracking well, comprises:

a power distribution trailer that is configured to:

receive electric power from a power generation system at a power generation voltage level wherein the electric power generated at the power generation voltage level is a voltage level that the power generation system is capable to generate, and

route a communication link from a plurality of communication links to each auxiliary system from a plurality of auxiliary systems and to each variable frequency drive (VFD) from a plurality of VFDs, wherein each communication link enables a fracking control center to intervene and control each corresponding auxiliary system and each VFD;

the power generation system that includes an auxiliary system transformer that is configured to:

convert the power generated by the power generation system at the power generation voltage level to an auxiliary voltage level that is less than the power generation voltage level,

distribute the electric power at the auxiliary voltage level to each VFD, wherein the electric power at the auxiliary voltage level enables the fracking control center to intervene and control each VFD via each corresponding communication link, and

distribute the electric power at the auxiliary voltage level to each auxiliary system, wherein the electric power at the auxiliary voltage level enables the fracking control center to intervene and control each auxiliary system via each communication link.

16. The electric driven hydraulic fracking system of claim 15 , wherein the auxiliary system transformer is further configured to distribute the electric power at the auxiliary voltage level to each VFD to enable each VFD to communicate with the fracking control center without the distribution of the electric power generated at the power generation voltage level to each VFD via each corresponding communication link.

17. The electric driven hydraulic fracking system of claim 15 , wherein the auxiliary system transformer is further configured to:

distribute the electric power at the auxiliary voltage level to each auxiliary system to enable each auxiliary system to communicate with the fracking control center without the distribution of the electric power generated at the power generation voltage level to the VFD via each corresponding communication link.

18. The electric driven hydraulic fracking system of claim 15 , wherein the auxiliary systems are selected from the group consisting of hydration systems, chemical additive systems, blending systems, sand storage and transporting systems, and/or mixing systems.

19. The electric driven hydraulic fracking system of claim 15 , wherein the power distribution trailer is further configured to:

distribute the electric power at the power generation voltage level to each corresponding VFD, wherein the electric power at the power generation voltage level enables the VFD to drive a corresponding electric motor from a plurality of electric motors that drives a corresponding hydraulic pump from a plurality of hydraulic pumps.

20. The electric driven hydraulic fracking system of claim 19 , wherein each communication link enables the fracking control center to intervene and control each of the auxiliary systems when each auxiliary system assists each corresponding hydraulic pump as each corresponding hydraulic pump operates to execute the fracking operation to extract fluid from the well when the electric power at the power generation voltage level is distributed to drive each corresponding hydraulic pump.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 26, 2023
From: NATIONAL SERVICE ALLIANCE HOUSTON, LLC
To: HALLIBURTON ENERGY SERVICES, INC.
Reel/Frame 065359/0658 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 11, 2022
From: FISCHER, JOHN; CROSETTO, JOHN J.; KUBRICHT, DAVID; CHEATHAM, RICHARD; POLLACK, JEFFREY; LAWMAN, CHAD; TODD, DAVID; NOLEN, TYLER
To: NATIONAL SERVICE ALLIANCE - HOUSTON LLC
Reel/Frame 061381/0629 →
Continuity (6)
Continuation 17522478 · Nov 9, 2021
Continuation 17240422 · Apr 26, 2021
Continuation 17064149 · Oct 6, 2020
Continuation 16790538 · Feb 13, 2020
Provisional Application 62805521 · Feb 14, 2019
Related Publication 20230033487A1 · Feb 2, 2023
Cited By (5)
US 12,385,336 US 12,385,378 US 12,444,910 US 12,460,524 US 12,503,923