IP Library Granted Patent US 12,275,558
Granted Patent B2
US 12,275,558 · App. 17/966,496 · Granted Apr 15, 2025

Modular storage system with storage box connectivity and external box features and accessories

Inventors: Andrew Camp (La Mirada, CA); Marc Tappeiner (Santa Barbara, CA); Jeremy Allan (Santa Barbara, CA); Ethan W. Franklin (Santa Barbara, CA); Cameron Putnam (Santa Barbara, CA); John Grant (Middletown, OH); Amin Dahrehsobh (Santa Barbara, CA); Kenneth Hefley (La Mirada, CA); Keisuke Kato (La Mirada, CA); Brent Withey (La Mirada, CA); Austin Donoghue (La Mirada, CA); Nathan Santos (La Mirada, CA)
Assignee: Makita U.S.A., Inc.
B65D21/0213B25H3/021B62B1/12B65D21/0201B65D21/0217B65D21/0222B65D21/023B65D25/06B65D25/2882B65D45/16B62B2206/04B65D2525/284B65D2543/00027
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Quick Facts
Patent No.
US 12,275,558
App. No.
17/966,496
Filed
Oct 14, 2022
Granted
Apr 15, 2025
Kind
B2
Art Unit
3735
USPC
206/503
Abstract

A modular storage system of connectable, heavy-duty storage boxes, crates, rolling carts and/or dollies, work surfaces, organizers, trays, accessories is provided for internal and external item storage and organization and convenient access for use and transport, that is expandable, customizable and readily adaptable. Storage boxes have different sizes by length, width and/or height and have universal box-to-box connection system for stacking and connection to mounting accessories. Boxes have removable, customizable organization inserts (e.g., dividers, storage trays, bins, alignment trays for bins, and bins of different sizes). Box lid rib grid with bosses and undercuts expands internal organization, including cooperation with dual purpose dividers and accessories. Boxes have external mounting accessories to expand external organization. Different housing modes are provided including wall mount systems for wall or side of a truck or van, and different transport modes are provided (e.g., base box with wheels, or on a dolly or a cart).

Claims (23)

1. A system for interconnecting two storage boxes comprising:

a first box; and

a second box;

the first box and the second box each having protuberances extending from each of a top surface and a bottom surface thereof, the protuberances extending from the top surface being arranged relative to each other to delineate channels of space in between rows of protuberances along at least one of a width dimension and a length dimension of the top surface;

wherein the channels of space between rows of protuberances are open on both of the respective ends thereof;

wherein at least one of the protuberances extending from the top surface and the protuberances extending from the bottom surface are formed with an edge such that the protuberances extending from the top surface of the first box are formed with the edge to engage the protuberances extending from the bottom surface of the second box when the second box is arranged to abut the top surface of the first box, and the protuberances extending from the bottom surface of the first box are formed with the edge to engage the protuberances extending from the top surface of the second box when the second box is arranged to abut the bottom surface of the first box; and

wherein initial alignment of the first box relative to the second box for stacking can be at the respective ends of the channels of space whereby the first box and the second box slide relative to each other in front to back engagement and in back to front engagement relative to the respective ends of the channels of space;

wherein the protuberances that extend from the bottom surface of the first box are arranged to engage with one or more of the protuberances extending from the top surface of the second box when the first box is moved in a translational direction along an engagement path that is parallel to the channels of space, and further comprising an integrative locking system to retain the first box from translational movement relative to the second box when stacked;

wherein the protuberances and corresponding channels of space are arranged along the first box and the second box, respectively, in a direction between a first edge and a second edge on each of the first box and the second box, and the integrative locking system comprises a cleat disposed at one of the first edge and the second edge of the first box and a cleat retaining member chosen from a receptacle and a wedge disposed at the corresponding one of the first edge and the second edge of the second box that is aligned to receive the cleat when the first box is translated over the second box in the direction of the channels of space; and

wherein the integrative locking system further comprises a cleat member configured as a flat member with the cleat extending from a portion thereof between a first end and a second end, the flat member being securable at the first end thereof to one of the two interconnected boxes, the flat member being movable to remove the cleat from the receptacle when force is applied to the second end to move the second end toward the box and stationaryto retain the cleat in the receptacle when no force is applied to the second end to move the second end toward the box.

2. The system of claim 1 , wherein the protuberances of the top surface of each of the first box and the second box are configured as unitary and continuous protuberances extending across a dimension of the top surface to form open and continuous channel cavities with continuous side walls, and the protuberances of the bottom surface of each of the first box and the second box are configured as unitary and continuous protuberances extending across a dimension of the bottom surface and arranged to form continuous raised guides disposed and dimensioned such that the guides of the first box can be received in the channel cavities of the second box when the second box is arranged to abut the bottom surface of the first box, and the guides of the second box can be received in the channel cavities of the first box when the second box is arranged to abut the top surface of the first box.

3. The system of claim 2 , wherein the first box and the second box slide relative to each other in both a forward direction and a backward direction along a box engagement path when the guide of the first box contacts the channel in the second box when the second box is arranged to abut the bottom surface of the first box, and when the guide of the second box contacts the channel in the first box when the second box is arranged to abut the top surface of the first box.

4. The system of claim 3 , wherein the protuberances that extend from the bottom surface of the first box are arranged to engage with one or more of the protuberances extending from the top surface of a second box when the first box is moved in a translational direction that is parallel to the rows of protuberances that define the channels of space.

5. The system of claim 1 , wherein the cleat is configured to be manually pivoted by a user, and the engagement path dimension corresponds to at least one of a width dimension and a length dimension of the first box and the second box that extends between the first edge and the second edge on each of the first box and the second box, such that the first box can translate along the entire engagement path dimension when the protuberances of the first box engage the protuberances of the second box and the cleat is pivoted by a user to be disengaged from the cleat retaining member.

6. The system of claim 1 ,

wherein at least one row among the rows of protuberances comprises a plurality of protuberances.

7. The system of claim 6 , wherein the at least one row that comprises a plurality of protuberances comprises clusters, each of the clusters having two or more of the plurality of protuberances.

8. The system of claim 1 , wherein one of the two interconnected boxes to which the flat member is secured is molded with a depression in the bottom exterior surface thereof that is dimensioned to receive the flat member.

9. The system of claim 8 , wherein the depression is graduated between a narrow end and a wide end to form an angled surface on the bottom exterior surface of the one of the two interconnected boxes to which the flat member is secured.

10. The system of claim 8 , wherein the flat member is dimensioned to not extend beyond a perimeter defined by side walls of the one of the two interconnected boxes.

11. The system of claim 6 , wherein at least one row among the rows of protuberances is disposed between two of the channels of space, and the at least one row comprises clusters, each of the clusters having two or more of the plurality of protuberances.

12. The system of claim 6 , wherein the protuberances that extend from the bottom surface of the first box are arranged to engage with one or more of the protuberances extending from the top surface of the second box when the first box is moved in a translational direction along an engagement path that is parallel to the channels of space, and further comprising an integrative locking system to retain the first box from translational movement relative to the second box when stacked.

13. The system of claim 12 , wherein the protuberances and corresponding channels of space are arranged along the first box and the second box, respectively, in a direction between a first edge and a second edge on each of the first box and the second box, and the integrative locking system comprises a cleat disposed at one of the first edge and the second edge of the first box and a cleat retaining member chosen from a receptacle and a wedge disposed at the corresponding one of the first edge and the second edge of the second box that is aligned to receive the cleat when the first box is translated over the second box in the direction of the channels of space.

Assignments (4)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 28, 2025
From: MAKITA U.S.A., INC.
To: MAKITA CORPORATION
Reel/Frame 070955/0559 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 15, 2025
From: CAMP, ANDREW; TAPPEINER, MARC; ALLAN, JEREMY; FRANKLIN, ETHAN W.; PUTNAM, CAMERON; GRANT, JOHN; DAHREHSOBH, AMIN; HEFLEY, KENNETH; KATO, KEISUKE; WITHEY, BRENT; DONOGHUE, AUSTIN; SANTOS, NATHAN; GUTHRIE, JUSTIN; HARRIS, MARK
To: MAKITA U.S.A., INC.
Reel/Frame 070838/0348 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 15, 2025
From: GLOBAL LIFESTYLEDESIGN, INC.
To: MAKITA U.S.A., INC.
Reel/Frame 070838/0653 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 15, 2025
From: TMF PLASTIC SOLUTIONS LLC
To: MAKITA U.S.A., INC.
Reel/Frame 070838/0826 →
Continuity (6)
Provisional Application 63356031 · Jun 27, 2022
Provisional Application 63355498 · Jun 24, 2022
Provisional Application 63355461 · Jun 24, 2022
Provisional Application 63280896 · Nov 18, 2021
Provisional Application 63256490 · Oct 15, 2021
Related Publication 20230122425A1 · Apr 20, 2023
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